Facilitates Corrosion-Resistant Chemical Reactions and Mixing

The DIN Glass-Lined Reactors from GMM Pfaudler are engineered for superior corrosion-resistant processing in chemical, pharmaceutical, food, and energy sectors. These reactors follow the DIN 28136 standard, ensuring parts and components interchangeability among manufacturers, which minimizes downtime and dependency on single suppliers. Featuring standardized dimensions and interchangeable components like agitator support flanges, these reactors offer seamless integration with existing systems. They are versatile in applications such as reactions, absorption, distillation, and purification.

The DIN-AE, DIN-BE, and DIN-CE reactor types cater to different capacity needs, from 63 to 80,000 liters. DIN-BE reactors, the most widely used, provide a one-piece design with high pressure resistance and reduced leakage. Equipped with efficient mixing systems, they allow configurations up to seven stages for optimal process adaptation. Maintenance is streamlined with agitator replacements via the manway without extensive disassembly. Compliant with DIN EN ISO 28721-1, these reactors assure stringent enamel quality, meeting or exceeding industry standards. For easy maintenance, these reactors are customizable and supported by engineering expertise, ensuring tailored solutions for various processing demands.

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Distills and Evaporates High-Purity Compounds

GMM Pfaudler’s corrosion-resistant distillation and evaporation system is engineered for efficient separation processes, ideal for chemical, pharmaceutical, food, and energy sectors. Utilizing a versatile design, it handles both batch and continuous operations, catering to solvent recovery and production of high-purity APIs, biofuels, and more. With options for glass-lined reactors and wiped film evaporators, it supports diverse applications from laboratory to full-scale production. Featuring PLC integration for automation and optimized solvent and energy use, the system offers exceptional corrosion resistance, aligned with GMP standards. Customizable to specific requirements, it ensures seamless integration and minimal downtime with its CIP system and robust engineering support.

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Recovers and Concentrates Industrial Acids

The Acid Recovery System from GMM Pfaudler efficiently recovers and concentrates spent acids, leveraging decades of engineering expertise. This system is essential for chemical, pharmaceutical, food, and energy sectors, solving the challenge of acid waste management. It employs a multi-stage concentration and distillation process, ensuring precise recovery for applications like nitric and sulfuric acid reclamation, and hydrochloric acid regeneration. Capable of continuous operation, it integrates seamlessly into production lines with PLC control and remote monitoring. Designed with corrosion-resistant materials like glass-lined steel and fluoropolymers, it withstands harsh conditions and minimizes maintenance needs. Additionally, the system reduces operational costs through energy-efficient heat recovery designs, supporting environmental and cost-saving goals. Customization options and engineering support ensure a tailored fit for your facility’s specific requirements.

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Efficiently Separates and Purifies Heat-Sensitive Materials

The EQUILLOY Wiped Film Evaporator by GMM Pfaudler is engineered to effectively process high viscosity, heat-sensitive, and fouling materials. It operates under high vacuum with a mechanically agitated thin film of feed material applied to a heated surface, ensuring optimal heat transfer and minimal thermal degradation. Designed for continuous operation, this equipment is suitable for industries such as chemical, pharmaceutical, and food processing, with applications including silicone rubber, omega-3 supplements, and bio-oil.

With sizes ranging from 1.2 to 500 sq. ft., it meets various processing requirements. The robust design includes an internal condenser for true short-path distillation, resulting in minimized pressure drops and reduced costs. The use of resistant materials like stainless steel and glass-lined steel ensures longevity and chemical compatibility. The system is PLC-controlled, offering seamless integration into existing production lines and remote monitoring. Maintenance is efficient, with a design allowing quick rotor removal and mechanical seal replacement, all while promoting energy savings through low rotor speed.

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Dries and Discharges Sensitive Solid Products

The MAVAPAD® Vacuum Paddle Dryer from GMM Pfaudler offers a robust solution for efficient drying in pharmaceutical, chemical, and food industries. Featuring a large heat transfer area with flat ends, it ensures faster drying and lower heel volumes for challenging applications like APIs and specialty chemicals. The system’s hollow rotating agitator improves heat transfer, and its fully openable door facilitates thorough cleaning and validation. Designed with a choice of stainless steel, Hastelloy, or special alloys, it handles corrosive environments efficiently. The equipment complies with cGMP and FDA guidelines, providing reliable performance in sterile settings. Integration is seamless, utilizing the Dry9000® shaft sealing system to prevent contamination. Optional features like a lump breaker and sampling systems enhance functionality, while the twist close valve ensures quick, residue-free discharge. Tailored engineering support ensures that MAVAPAD® meets specific process needs, promoting operational efficiencies across batch and manual operations.

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Facilitates Separation and Purification Processes

The glass-lined steel columns from GMM Pfaudler are engineered to navigate the challenges of handling corrosive chemicals in the chemical, pharmaceutical, food, and energy industries. These columns are designed to support various separation and purification processes, including distillation, absorption, and evaporation. They stand out for their corrosion-resistant properties, utilizing a glass-lined steel construction that withstands harsh environments while ensuring product purity.

Integrating seamlessly into production lines, they accommodate custom-sized solutions and are optimized for continuous operations. These columns are particularly effective in the production of ultra-clean and ultra-pure chemicals, such as solvent recovery in the pharmaceutical sector and biofuel purification.

Processing capabilities are enhanced with options for jacketed or non-jacketed configurations, tailored nozzle locations, and various support mechanisms such as tantalum clad rings that meet stringent DIN 28007-2:2017-04 standards. The equipment is PLC-controlled, offering remote monitoring to ensure optimal operation and maintenance efficiency.

Available in multiple configurations, the columns can be combined with internals made from ceramic or PTFE from the Edlon product line, enhancing their adaptability to specific process requirements. GMM Pfaudler provides comprehensive engineering support, assisting with pilot testing and scale-up to ensure successful system integration.

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Processes Corrosive Chemicals and Pharmaceuticals Safely

The ASME RT, RS, RA, and RX series reactors from GMM Pfaudler are engineered to meet the rigorous demands of industries handling corrosive and sensitive materials. These glass-lined reactors offer unparalleled corrosion resistance, leveraging Pfaudler’s glass-lining expertise for enhanced safety in chemical, pharmaceutical, and food processing environments. The reactors feature multi-part or single-piece designs with options for Cryo-Lock technology, which facilitates internal assembly, especially beneficial for applications ranging from active pharmaceutical ingredient production to acid recovery and specialty chemical formulation.

With sizes spanning from 5 to 15,000 gallons, these reactors cater to diverse production scales. The inclusion of the INTERSEAL dry9000® sealing system ensures robust containment and lowers maintenance needs, while the choice of 316L stainless steel base metal in RX series extends their application to ultra-clean environments. Each reactor integrates seamlessly into existing production lines, equipped with advanced automation options and PLC capabilities to enhance efficiency and reduce operational downtime. These reactors are also compliant with ASME codes, providing assurance of safety and reliability in high-pressure scenarios.

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Recovers Ethanol and Concentrates Botanical Extracts

The FFE Series Falling Film Evaporator from Delta Separations is engineered for ethanol recovery and botanical extraction in cannabis and hemp processing. This evaporator features a high-efficiency design that supports continuous operation and increases throughput to 45-60 gallons per hour. It uses a laminar film evaporation process, optimizing exposure and recovery rates for ethanol. Designed for single-operator use, it integrates seamlessly into existing production lines, enhancing performance with its quick evaporation and recovery processes. The system is compliant with Class 1 Division 2 standards, ensuring safety in volatile environments. Crafted from 316L sanitary stainless steel, it offers corrosion resistance and durability. Automatic cleaning procedures with CIP capabilities ensure efficient maintenance, while the ability to upgrade from 45 gph to 60 gph models allows scalability. The evaporator aligns with the stringent demands of the chemical and pharmaceutical industries, making it an indispensable asset in high-volume extraction facilities.

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