Doses, Blends, and Monitors Beverage Ingredients

The Innopro Contimix CCMX from KHS Group is a versatile dosing and blending system designed for beverage and liquid food production. This equipment excels in precision dosing, inline blending, and syrup production, using advanced water deaeration and continuous Brix and CO2 monitoring to optimize product quality. Capable of processing up to 80,000 liters per hour, it’s ideal for producing a wide range of beverages, including beer, soft drinks, and juices. The fully automated system supports high-speed operations and integrates seamlessly into existing processing lines with its PLC-controlled power management. It minimizes product and syrup loss through the KHS minBrix and buffer tank pressure control features, reducing operational costs and energy use. The system adheres to hygienic design principles, ensuring reduced cleaning media consumption and shorter cleaning times, and supports up to ten components and 200 recipes for maximum production flexibility, making it a reliable solution for varied production requirements.

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Removes Oxygen from Cold Water

The GEA VARIDOX-C Cold Water Deaeration System is engineered for beverage and food processing industries that require precise oxygen removal to maintain product quality. Operating on a column-based deaeration principle, water is sprayed and trickles down packed columns, ensuring optimal CO2 saturation and minimal residual oxygen levels. High efficiency is achieved with <0.03 mg/l oxygen, enhancing the shelf life and taste of products like non-alcoholic beer and sparkling water. Configurable for various flow rates between 20 hl/h and 1,000 hl/h, it integrates seamlessly into high-speed production lines. The system supports optional precarbonation for carbonated beverages, controlled via PLC with real-time monitoring of flow and oxygen levels. Durable materials like 1.4301 stainless steel ensure longevity, while its pre-assembled design reduces installation time and lowers maintenance costs. An efficient CIP system guarantees cleanliness, making the VARIDOX-C a robust choice for continuous operation in demanding environments.

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Reduces Oxygen Levels in Beverage Processing

The GEA VARIDOX-H from GEA is a hot water deaeration system designed to significantly reduce the oxygen content in beverage processing, enhancing both taste and shelf life. Operating by feeding water at 72°C into a deaeration column, it utilizes countercurrent CO2 or N2 to expel oxygen effectively. This system suits a range of applications including beer, carbonated beverages, and bottled water, achieving residual oxygen levels as low as 0.005 mg/l. Supporting continuous high-speed operations, it offers a processing capacity between 20 hl/h and 1,000 hl/h, integrating seamlessly with existing production lines. Energy efficiency is optimized through a 90% heat recovery rate. Constructed from 1.4301 or EPDM materials, it ensures corrosion resistance and longevity. Compliance with stringent quality standards makes it an asset for beverage producers, breweries, and water treatment facilities. Maintenance is simplified with an integrated CIP system, minimizing downtime and operational costs.

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Minimizes Oxygen in Beverage Production

The GEA DIOX-2 from GEA Group is a two-stage water deaeration system designed for beverage manufacturers aiming to enhance product quality by minimizing oxygen content. It operates through a sequential vacuum system, initially removing the majority of oxygen and further flushing out residual gases with CO2. This precise oxygen extraction is crucial for producing high-quality carbonated and non-carbonated beverages such as soft drinks, flavored waters, and fruit juices, ensuring prolonged shelf-life and unaltered flavors. The system offers flexibility with a throughput range of 50 to 900 hl/h, allowing seamless integration into existing production lines. Its compact design demands minimal space while ensuring low energy consumption, driven by integrated temperature control and optional sealing water cooling. Constructed with 316L stainless steel for excellent corrosion resistance, the GEA DIOX-2 supports sustainable operations with low CO2 usage and reduced operating costs. Cleaning is straightforward through its CIP-compatible design, facilitating ease of maintenance and minimal downtime.

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Mixes, Carbonates, and Deaerates Soft Drinks

The GEA DIMIX-C from GEA Group is an engineered-to-order solution designed for the continuous mixing and carbonation of beverages such as cola, lemon-lime soda, and flavored mineral water. This system integrates three dedicated modules: the GEA DIOX-2 for precise water deaeration, the GEA DICON®-C for in-line blending, and the GEA DICAR-C for accurate beverage carbonation. Key features include vacuum spray technology for effective oxygen removal, ensuring longer shelf life and improved taste, and high-precision flow meters for consistent ingredient blending. The system operates continuously, with automatic brix compensation, enhancing product uniformity during production changes. The integrated Venturi saturator ensures fine CO2 dispersion, maintaining the desired carbonation level without losses. Built to streamline beverage operations, the DIMIX-C offers substantial energy savings, and its versatility accommodates still and carbonated products, complying with industry standards for hygiene and efficiency.

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Provides Aseptic Water Supply for Blending

The Tetra Pak® Water Treatment Unit FUV is an integral component for maintaining a sterile production environment, specifically designed for the aseptic blending process in juice, nectar, and dairy alternative production lines. This compact unit ensures a consistent and safe water supply, crucial for the quality of liquid formulations like almond milk, mango nectar, and coconut water. Operating with advanced automation, it seamlessly integrates into existing production lines, reducing manual intervention while maintaining productivity. Its aseptic design, coupled with automated water deaeration, optimizes water quality for downstream blending operations. Available in corrosion-resistant materials, the unit is designed for durability and compliance with food safety standards, supporting cleaning-in-place (CIP) systems to streamline maintenance and reduce contamination risks.

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Carbonates and Mixes Beverages Continuously

The Massblend system from SIPA is a highly efficient continuous beverage carbonation and mixing unit that significantly enhances the beverage production process. It employs an inline proportional dosing system with a mass flow meter to ensure accurate CO2 carbonation and syrup blending. This equipment is ideal for producing carbonated soft drinks, mineral waters, and juices, supporting both high and low carbonation levels with a dosing accuracy of ±0.05 V/V for CO2 and ±0.03 °Bx for syrups.

The Massblend system is available in models with capacities ranging up to 66,000 liters per hour, providing substantial throughput for demanding operations. Fully automatic and PLC-controlled, it integrates smoothly into existing production lines, featuring a user-friendly 15-inch touch-screen panel for efficient operation. Its design emphasizes hygiene and logistics, with a compact horizontal tank arrangement facilitating easy cleaning and installation.

The unit’s innovation lies in its vacuum-driven water deaeration and mass flow-controlled carbonation, ensuring minimal residual oxygen in the final product. Constructed from AISI316 stainless steel, it offers durability and corrosion resistance suitable for the food and beverage industry. The Massblend system not only helps reduce gas consumption but also includes additional options such as product cooling and precise measurement tools, making it a versatile solution for beverage manufacturers seeking reliable performance and product consistency.

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