Reduces Cooling Water Usage in Separators

The GEA Centrifuge Water Saving Unit stands out as a leading solution for sustainable industrial processing. It efficiently transfers emitted heat from operating separators to glycol or iced water through recirculating cooling water, drastically reducing cooling water consumption by 99.9%. This system is crucial for applications in dairy, food, beverage, and pharmaceutical processing, resulting in end-products such as milk, cheese, yogurt, and active pharmaceutical ingredients. The unit operates continuously and automatically, with a flow rate of 13 liters per minute, optimizing energy use through separate cooling circuits for the engine and hood/catcher. Compatibility across all GEA separator types allows for seamless integration, whether in new machines or as a retrofit. The system’s CIP optimization reduces energy footprints, while its compact size ensures easy installation and minimal maintenance. Additionally, the Water Saving Unit complies with rigorous environmental standards, supporting your operation’s commitment to sustainability.

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Measures and Analyzes Zeta Potential and Particle Size

The STABINO ZETA from Microtrac Retsch GmbH is an innovative zeta potential and dynamic light scattering analyzer designed for high-precision measurements of colloidal stability. Leveraging simultaneous multi-parameter assessment, it evaluates zeta potential, particle size, and other metrics with unmatched speed and accuracy. Ideal for R&D and quality control in sectors like pharmaceuticals, cosmetics, and food production, it performs rapid titrations to determine parameters such as isoelectric points, enhancing formulation optimization. Compatible with the NANOTRAC FLEX, this bench-top device supports continuous operation with minimal sample requirements, integrating seamlessly into laboratory settings. With automated titration speed adjustment, it improves throughput and reliability, suitable for applications from liposome stability to emulsion-based product testing.

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Monitors Air and Gas for Microbial Contamination

The MAS-100 NT and RCS® High Flow Air and Gas Samplers are designed by industry leaders to address critical contamination control challenges in environments demanding high precision, such as pharmaceuticals, biotech, and food manufacturing. The MAS-100 NT series, operating on the Anderson impaction principle, accurately samples ambient air and compressed gases using settle and contact plates. Ideal for cleanroom grades up to ISO 5, these samplers offer both portable and fixed installations, with explosion-proof models for hazardous conditions. The RCS® series employs a centrifugal impaction method, featuring a high-resolution touchscreen and ergonomic design for seamless operation, accommodating a variety of conditions and including a compressed gas adapter for versatility. Both series comply with GMP and ISO standards, ensuring compatibility with rigorous regulatory environments. Enhanced with features like gentle impaction speed and low-turbulence airflows, these samplers deliver reliable environmental monitoring with minimized energy costs and efficient cleaning processes, offering customizable options to meet specific operational needs.

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Mixes and Homogenizes Industrial Food Products

The SOFTmix 400 from Marel is an industrial double shaft mixer specifically designed for robust food processing applications. This mixer excels in providing quick, gentle, and homogeneous blending of solid and slurry products, achieving precise mixing essential for producing end-products like ground beef, chicken nuggets, fish fillets, and more. Its operation is finely tuned with an electric control unit based on a panel view PLC system, allowing for both automatic preset programs and manual operation, ensuring flexibility in various production scenarios.

With a gross tank volume of 400 liters and net mixing capacity of 225 liters, the SOFTmix 400 is suited to handle substantial throughput while maintaining consistency and quality. Engineered with heavy-duty AISI 304 stainless steel, its construction ensures superior hygiene standards, essential in food processing environments. It features optional add-ons like CO/N2 injection systems and water dosing capabilities, further enhancing its versatility in handling diverse mixing requirements.

Designed for seamless integration into existing production lines, the mixer can function as a standalone unit or fully incorporated into a line, enhancing both new and established processing operations. Marel’s global reach with offices in 30 countries ensures that support, spare parts, and service agreements are readily available, minimizing downtime and maximizing operational efficiency.

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Produces Hygienic Flake Ice for Temperature Control

The MAJA RVH-CO2 from Marel is a leading solution in the world of industrial ice production, designed specifically for sustainable and food-safe operations. This flake ice machine stands out due to its direct carbon dioxide operation using the R744 refrigerant, reducing environmental impact while increasing power density and energy efficiency by up to 30%. It’s engineered to meet diverse needs across industries such as poultry, meat, fish, dairy, and produce, delivering hygienic ice essential for chilling and preservation.

Capable of producing between 500kg to 15,200kg of flake ice per day, this equipment integrates easily into high-speed, continuous processing lines. It features a PLC-controlled interface for ease of operation, offering programmable production and cleaning cycles facilitated by the Control Panel Touch technology. The machine’s construction includes stainless steel components and a solid frame, ensuring durability and compliance with sanitation standards like the German drinking water regulations. Additionally, the MAJA RVH-CO2 is equipped with options for automatic cleaning systems and ozone degermination, further enhancing its suitability for rigorous hygiene requirements. With a comprehensive range of customizable accessories and Marel’s engineering support, it can be tailored to fit precise operational needs in any large-scale food processing facility.

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Weighs and Batches IQF Food Products

The Multihead Weigher IQF Products from Marel offers precision weighing and batching for solid frozen commodities across poultry, meat, fish, and prepared foods industries. Designed to operate at high speed, it effectively automates batch production, capable of handling multiple simultaneous jobs through optional Multi-job software. This system is ideal for creating retail and export packs, with weight precision facilitated by unique load cell technology. Its minimalist, hygienic design ensures quick cleaning, while the user-friendly interface integrates with existing factory systems through Marel’s Innova software. This integration provides real-time monitoring and control, enhancing operational efficiency and traceability. The equipment comes in corrosion-resistant materials, maintaining durability even in intensive processing environments, ultimately supporting food processors in achieving optimal throughput and minimized product giveaway.

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Weighs, Labels, and Prints Barcodes on Boxes

The OCM9500+ Box and Crate Labeler from Marel is a versatile solution designed for food processors, ensuring precise labeling in dynamic, high-speed production environments. This equipment stands out with its ability to manage complex labeling tasks, using up to eight label applicators to print various barcode formats and multilingual product information. Designed for challenging environments, it features an IP69K-rated waterproof chassis, making it suitable for full wash-down operations.

Applications range from poultry and meat to prepared foods and bakery products, accurately labeling end-products like whole chickens, beef steaks, and frozen pizzas. With a capacity to label up to 35 units per minute, each weighing up to 40 kg, the OCM9500+ supports continuous flow operations essential for maintaining productivity.

Compatible with Marel’s Innova software, it allows centralized control and performance monitoring, enhancing integration into existing production lines. The long-life print head reduces running costs, while advanced barcode capability ensures traceability and compliance. This labeler is fully approved for dynamic weighing and labeling across Europe, North America, and beyond, facilitating global operational standards.

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Separates Solids from Liquids with Odor Control

The Sealed Drum Separator from Lyco Manufacturing is expertly designed to optimize the separation of solids from liquids in demanding settings such as rendering and wastewater treatment facilities. What sets it apart is its robust wedge-wire screen technology, offering enhanced separation efficiency by capturing more fines and impurities due to its precise 0.020″ spacing. The system operates through continuous flow, where effluent enters the drum, and liquid seamlessly passes through the rotating screen. This equipment efficiently handles capacities ranging from 15,000 to 45,000 pounds per hour, making it suitable for high-speed operations.

It serves a broad range of applications, including rendering processes to produce animal feed and tallow, meat and fish meal preparation, and oil recovery in vegetable processing. Designed with user convenience in mind, it features multiple clean-in-place (CIP) systems and a unique two-way flip top for easy maintenance and cleaning. The separator is configured to support odor control and is fully automated for seamless integration into existing production lines. It is engineered for versatility, handling an array of product types including granules, slurry, and liquid, while maintaining low operational energy consumption.

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Separates Liquids and Solids Efficiently

The Single Drum Wastewater Screen from Lyco Manufacturing is engineered for precise liquid/solid separation in food processing plants. Its robust construction and patented technologies, like the Traveling Spray clean-in-place (CIP) system, enhance cleaning efficiency while minimizing water consumption. Ideal for industries such as meat, poultry, seafood, and vegetables, it processes byproducts such as rendered chicken fat and shrimp shell extract. With an automated and continuous operation, it seamlessly integrates into existing production lines, reducing labor and water costs. The wedge-wire screen design decreases plugging and maintenance needs, while the option for corrosion-resistant materials ensures long-term durability. Suitable for wastewater management and product recovery, it supports compliance with environmental regulations and offers customization options for specific operational demands.

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Recycles and Reuses Water in Food Processing

The Water Reuse System from Lyco Manufacturing drastically reduces water usage in industrial food processing. This innovative system removes solids from wastewater, enabling the recycling and reuse of water in poultry, meat, seafood, and vegetable processing lines. Operating on a continuous and fully-automated basis, it utilizes advanced filtration and separation processes, including Lyco’s Sanitary Zero Maintenance Screen and Dual Canister Filtration System, capable of handling up to 400 GPM. Designed with a compact footprint, it fits seamlessly into facilities with limited space.

Highly applicable in operations producing chicken breast fillets, beef steak cuts, salmon fillets, potato wedges, and more, the system ensures significant water savings and adherence to stringent environmental regulations. With its sanitary, easy-to-clean design incorporating CIP spray balls and rapid filter changes, it minimizes downtime and maintenance costs. Lyco’s engineering support offers customization options to meet specific operational needs, promoting environmentally sustainable and cost-effective water management.

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