Processes and Treats Liquids for Aseptic Filling

The VarioAsept J UHT System from Krones is engineered to optimize aseptic liquid processing with precision and efficiency. This system combines sophisticated heating, deaeration, and homogenization processes to ensure consistent product quality across diverse applications, including juices, soft drinks, teas, and dairy products. Featuring a modular design with tubular or plate heat exchangers, it facilitates precise temperature control and minimal thermal impact, critical for maintaining the integrity of sensitive liquids. It’s equipped with a vacuum-sealed VarioStore tank system and an integrated valve manifold, offering fully aseptic operations up to 6 bar. The unique swirl infeed nozzle within the Krones VarioSpin product deaerator ensures rapid removal of gas bubbles, reducing oxidative stress and preserving product quality. Designed for continuous, automated high-speed operations, its robust energy supply and advanced control systems, including MCC and Krones HMI, allow seamless integration into existing production lines. The system supports long production runs with aseptic intermediate cleaning and rapid product change-overs, enhancing flexibility and cost-effectiveness. Additionally, the VarioAsept J is engineered for easy cleaning and maintenance, promoting operational efficiency and reliability in demanding food and beverage manufacturing environments.

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Fills and Seams Cans Efficiently

The Craftmate C from Krones is a versatile can filler and seaming machine tailored for craft breweries, small beverage producers, and wineries. It stands out for its ability to handle small-scale production efficiently, filling and seaming up to 12,000 cans per hour. The machine’s volumetric filling system uses inductive flow meters to ensure precise fill levels, supporting products ranging from craft beer and carbonated beverages to sparkling wines. Its compact design integrates seamlessly into existing production lines, while offering the flexibility to handle different can sizes and shapes. Designed with an electropneumatically-controlled filling valve system, the Craftmate C minimizes product loss and ensures high filling quality comparable to larger systems. The servo drive system enables smooth operation and integration, while manual insertion of Cleaning-In-Place (CIP) cups ensures easy maintenance. Constructed from stainless steel with an inclined table top, this machine also supports effective cleaning and drainage. The Craftmate C can be configured to meet specific production needs, and its compact form factor reduces transportation costs by fitting into standard sea freight containers.

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Stores and Buffers Aseptic Beverages

The VarioStore tank system from Krones is engineered for dairy and beverage manufacturers who require reliable aseptic storage and buffering. This system features vacuum-tight tanks with capacities ranging from 20 to 50 m³ and offers versions with magnetic or bar agitators for effective product homogenization. Integrating seamlessly into continuous production lines, it supports automated operations with its own PLC or integration into thermal treatment systems. The VarioStore system utilizes a robust valve manifold with sterile product valves and steam locks, offering up to three process gases for maintaining product pressure. Enhanced with a redundant 0.2 μm sterile gas filtration system, coupled with inline steam sterilization, it ensures contamination-free handling of milk, plant-based alternatives, juices, and more. Its efficient cooling and homogenization processes are adaptable, providing energy-efficient solutions with water return cooling options, contributing to overall operational efficiency and safety in food and beverage production environments.

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Sterilizes, Moulds, Fills, and Caps PET Containers

The Contipure AseptBloc from Krones seamlessly integrates preform sterilization, blow molding, filling, and capping in a single aseptic solution for PET containers. Featuring a unique single-medium sterilization using gaseous hydrogen peroxide, it ensures complete sterility inside and out. Ideal for high-demand beverage sectors, its production line accommodates milk, juices, and plant-based drinks with a throughput of up to 72,000 containers per hour. Its fully automatic operation allows for non-stop production over 168 hours, with quick changeovers and minimal manual intervention. The aseptic system meets FDA certification standards, providing microbiological safety without water consumption, preventing microbial growth altogether. Designed with energy-efficient features, it uses infrared ovens with parabolic mirrors and servo-controlled components to optimize preform handling. Krones offers engineering support for customized configurations, ensuring the system seamlessly integrates into any beverage production line.

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Stores, Extracts, and Discharges Powdered and Granulated Solids

The Silos for Solids by INOXPA are expertly crafted stainless steel storage solutions, designed to efficiently manage and discharge powdered and granulated materials across diverse industries including food, bakery, dairy, beverages, cosmetics, and pharmaceuticals. These silos prevent bridging with an exclusive mechanical extraction system capable of supplying multiple lines concurrently without compromising flow rates. With a capacity of up to 200 m³, they are well-suited for storing products like sugar, starch, and grated cheese powder, while maintaining thermal insulation for temperature-sensitive materials. They integrate seamlessly into automated production lines with continuous operations, ensuring minimal manual intervention. Constructed to comply with stringent food processing and ATEX standards, the silos offer high corrosion resistance and durability. INOXPA also provides customizable options to meet specific user requirement specifications (URS), ensuring compatibility with diverse processing needs and environmental conditions.

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Sieves and Filters Powders and Granules

The INOXPAGO Sieving Machine from INOXPA is designed to optimize the separation and filtration of powders and granules across various industries, including food, dairy, bakery, beverage, and pharmaceuticals. Utilizing centrifugal blades, it ensures precise granulometry and efficient impurity removal. Capable of processing up to 4,000 kg/hour, this machine accommodates different micron ratings to suit your product needs while requiring minimal maintenance due to its streamlined operational design. Constructed with high-quality materials, it offers excellent corrosion resistance and is available in stainless steel configurations. Its integration into existing systems is seamless, with options for gravity feeding or a pneumatic transport connection. Additionally, it adheres to stringent industry standards, supporting GMP and FDA compliance, and includes a customizable design to meet specific processing requirements. The equipment incorporates CIP systems, ensuring easy and thorough cleaning between product changes.

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Filters and Purifies Liquid Food Products

The CF Crossflow Filter, part of INOXPA’s high-quality filtration range, utilizes advanced tubular capillary membranes made from polypropylene. This equipment is ideal for efficient filtration, separation, and purification processes in the food and beverage industries, handling products like Chardonnay, balsamic vinegar, and Pilsner beer. Operating on a fully automatic, continuous basis, the CF Crossflow Filter excels in applications that require stabilization and high-quality output. It is designed for easy integration with other systems, featuring a PLC-controlled interface for seamless production line integration. The stainless steel construction ensures durability and resistance to corrosion, while the option for CIP (Clean in Place) systems facilitates low-maintenance, contamination-free cleaning. With its specialized design, it supports a wide range of industries, including dairy, bakery, and cosmetic sectors, backed by INOXPA’s engineering support for tailored solutions.

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Filters and Separates Fermented and Chemical Fluids

The Less Filter AM from INOXPA is a versatile filtration unit designed to meet the demanding needs of wine producers, beverage manufacturers, and chemical industries. This modular plate filter is engineered for efficient separation of a broad range of fluids, including young wines, wine musts, and various chemical and industrial fluids. Using a robust stainless steel frame and specialized plastic filtering plates, it easily handles both fermented and unfermented solutions.

Operating on a manual or hydraulic system, the filter integrates seamlessly into your existing production line, supported by its comprehensive on-board instrumentation, including pressure gauges and sight glasses for optimal monitoring. With a stainless steel AISI 304 construction, it ensures excellent corrosion resistance, making it ideal for food and chemical applications.

Powered by a centrifugal or positive displacement pump, it maintains continuous and reliable throughput, adapting to different process demands. Its energy-efficient operation is achieved through a precision-engineered closed-loop system that minimizes waste and optimizes energy usage. The filter supports CIP (Cleaning in Place) systems, ensuring hygienic maintenance and minimal downtime.

Offered with customization options, including a range of filtering media to suit specific production requirements, the Less Filter AM is your solution for enhancing production efficiency and maintaining the integrity of your end products.

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Processes and Mixes Liquids and Solids Efficiently

INOXPA’s Industrial Mixing and Blending Skid Systems offer a versatile solution for food, cosmetic, and pharmaceutical processing. These systems excel in precise liquid and solid processing, utilizing advanced centrifugal pumps and agitators to ensure consistent mixing and blending. Capable of integrating seamlessly into existing production lines, they accommodate diverse applications from yogurt to liquid soaps. With a robust throughput, they efficiently manage large volumes, using energy-efficient technology to reduce operational costs. Constructed with corrosion-resistant materials, they meet stringent industry standards, including GMP and FDA regulations. The built-in CIP systems streamline cleaning, ensuring minimal downtime. Custom engineering support is available for specialized requirements, enhancing operational efficiency and product quality.

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Automates Product Routing and Cleaning

The A&B Valve Manifold System, developed by A&B Process Systems, revolutionizes liquid processing by automating product routing and ensuring rigorous Clean-in-Place (CIP) procedures. This system is tailored for industries such as coffee, tea, dairy, juices, and pharmaceuticals, facilitating the production of items like coffee concentrates, skim milk, orange juice, and liquid cough syrup. Operating continuously, it integrates seamlessly with existing production lines, reducing manual intervention and labor costs while enhancing food safety standards.

The manifold system supports a range of processes, including mixing and filling, and is equipped with automated valve systems that prevent cross-contamination. Its robust design offers configurability to meet specific processing capacities required by your operations. Energy efficiency is bolstered through smart motor control, while stainless steel construction ensures corrosion resistance and durability, especially in chemically intensive environments. Compliance with industry standards such as GMP makes it a reliable choice for pharmaceutical manufacturers. The system also accommodates future expansions with customizable options and engineering support, ensuring your production line remains flexible and future-proof.

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