Ensures Uniform Heating and Rapid Recovery

The Fan Convection Laboratory Oven PF Series from Carbolite Gero is designed for precise thermal processing in laboratory and industrial settings. These ovens offer remarkable temperature uniformity and rapid recovery, vital for applications such as material testing, heat treatment, and quality assurance. Utilizing a fan convection system, they ensure consistent heating and moisture extraction, making them suitable for drying, curing, and controlled heating processes. With chamber volumes ranging from 28 to 910 liters and operating temperatures of up to 300°C, these ovens support various end-products like ceramic samples, metal alloys, and electronic components. Equipped with digital PID temperature control and options for sophisticated multisegment programmers, these ovens integrate seamlessly into bench-top, manual, or batch operations. Constructed with a chemically resistant stainless steel liner and nickel-chrome wire shelves, the PF Series ovens are designed to withstand intensive use in pharmaceutical, biotech, and electronic industries. Customizable options, such as over-temperature protection and variable speed fan control, enhance operational safety and flexibility, while compliance with BS EN 61010-2-010:2003 ensures adherence to safety standards.

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Creates Temperature Gradients for Precise Thermal Processing

The TG Gradient Tube Furnace Range from Carbolite Gero offers unparalleled precision in creating temperature gradients for complex thermal processes. Featuring split tube design with independently controlled heating zones, these furnaces specialize in applications like chemical vapor deposition, material synthesis, and heat treatment. Designed for versatility, they accommodate various tube diameters and materials, making them ideal for producing high-performance thin film coatings, nano-powders, and tempered glass. With RS485 communications and programmable temperature control, the TG furnaces support both manual and automated operations, ensuring seamless integration within a production line. Their high-quality thermal insulation minimizes energy consumption, reducing operational costs by up to 50% compared to competitors, while maintaining low external temperatures for operator safety. Carbolite Gero provides multiple customization options, including mounting configurations and vacuum atmosphere integration, to tailor the furnace to specific industrial needs.

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Provides Precise Heating for High-Temperature Applications

The FST/FZS Split Tube Furnace Series from Carbolite Gero offers robust solutions for high-precision thermal processing across various industries. These furnaces are engineered for applications that demand exact temperature control, such as annealing, pyrolysis, and sintering, commonly found in materials science, electronics, and the chemical industry. The split design allows easy integration into existing setups, whether used vertically or horizontally, and provides rapid cooling of samples. These furnaces accommodate work tubes or reactors with fixed flanges and feature programmable temperature controllers that ensure consistency and accuracy with every operation.

The split tube design houses high-quality APM wire heating elements within low thermal mass ceramic fibre insulation, offering exceptional temperature stability and longevity. These furnaces are equipped with sophisticated digital controllers, incorporating over-temperature protection and Ethernet communications for seamless automation and integration into production lines. Options for vacuum and modified atmosphere processing further enhance this series’s versatility, supporting advanced materials research and manufacturing.

Carbolite Gero’s focus on customization ensures that clients can tailor their equipment to specific needs, from choosing the appropriate tube diameters and materials to implementing automated opening mechanisms or inert gas packages. This flexibility, along with robust construction and safety features like quick-release clamps and safety switches, make the FST/FZS Series a comprehensive choice for cutting-edge thermal processing solutions.

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Controls Temperature Profiles in Multizone Processing

The AZ 13/32/360 from Carbolite Gero is an eight-zone tube furnace designed for precise and customizable temperature profiling, enhancing efficiency in complex material processing applications. With independently controlled zones, it excels in chemical vapor deposition and heat treatment, producing semiconductor wafers, graphene films, and high-performance alloys. Its innovative design ensures uniform temperature distribution, reducing variability and enhancing product quality. Suitable for continuous, automatic, and manual operations in industries like chemical, semiconductor, and advanced materials research, it comes with automation options, including Siemens SPS control, and offers customization in tube materials and diameters to cater to specific process requirements, such as those involving harsh environments and reactive atmospheres.

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Controls Temperature and Atmosphere for Heat Treatment

The TF Tube Furnace Range by Carbolite Gero offers precision heat treatment solutions tailored for research and industrial needs. This versatile range features high-quality heating elements, innovative thermal insulation, and customizable configurations, making it suitable for a wide range of applications from laboratory research to industrial manufacturing. Capable of reaching temperatures up to 1800°C, it supports processes such as vacuum and inert atmosphere treatments, essential for producing ceramic components, metal alloys, and advanced materials like semiconductors and superalloys.

Models such as the TF1 16/60/300 ensure precise temperature control with programmable multi-zone heaters, allowing users to optimize thermal profiles for complex materials. The TF range stands out with its energy efficiency, boasting up to 50% lower power consumption compared to competitors, an advantage amplified by its robust insulation that reduces thermal loss and case temperature.

For seamless integration into production lines, Carbolite Gero furnaces come with options for bench-top or continuous operations, programmable through an intuitive touch-screen controller. Modular design allows for easy maintenance and compatibility with modified atmospheres or vacuum applications, supported by a range of work tubes and seals to fit specific processing needs. Available in various material options, these tube furnaces cater to industries requiring compliance with stringent standards, like the aerospace and electronics sectors. Carbolite Gero also provides engineering support for customization to maximize performance according to your specific requirements.

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Tests Ash Fusibility for Coal and Biomass

The CAF G5 from Carbolite Gero is an automated ash fusibility test furnace engineered to address critical testing needs for coal, biomass, and solid recovered fuels (SRF) in research and industrial laboratories. Its innovative design automates the recording and analysis of ash fusibility, enhancing laboratory efficiency while ensuring reliability. Operating at temperatures up to 1600°C, the furnace allows simultaneous testing of multiple samples with customizable intervals for digital image capture, ensuring accurate assessments. Its integration-friendly design includes flow meters and gas inlets for oxidizing and reducing gases, supporting standards compliance such as ISO 540:2008 and ASTM D 1857. The lightweight insulation facilitates rapid cooling, enabling multiple tests in one day. An optional integrated lighting system enhances testing capabilities for low deformation temperature materials, ensuring precise analysis for various industries such as mining, energy, and material science.

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Heats and Analyzes Coal for Coke Testing

The SHO – Single Sole Heated Oven by Carbolite Gero is specifically engineered for precise coke analysis in the coal and metallurgical industries. It features a robust construction that ensures uniform heating, essential for reliable and repeatable results in coke testing. The oven operates by applying consistent heat across a single large surface, ideal for replicating industrial coking processes on a pilot scale. Common applications include the production of metallurgical coke and ancillary materials such as coal tar and gas.

With options for manual or automated operations, the SHO integrates seamlessly into various research and pilot plant environments, providing flexibility in testing methodologies. The unit’s design complies with relevant ISO and ASTM standards, guaranteeing alignment with industry best practices. For added usability, the oven is available with advanced control options, allowing for precise temperature modulation and enhanced process oversight. Constructed from durable materials, the oven is built to withstand the rigors of continuous use, ensuring longevity and consistent performance. Customization options are available, enabling modifications to meet specific operational needs.

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Enables Rapid Cooling After Heat Treatment

The Fast Cooling Furnace from Carbolite Gero is designed to address the critical need for rapid temperature transitions in high-temperature processes. Utilizing a combination of inert gas cycling and water-cooled heat exchangers, this furnace significantly reduces cooling time, which is essential for applications such as soldering, brazing, debinding, and calibration in industries like aerospace, automotive, and electronics. The furnace can be quickly integrated into your production line, offering PLC controls and automatic operations to streamline processes and ensure precise temperature management. With options for custom builds, it accommodates specific requirements, including material compatibility with stainless steel and the ability to maintain inert atmospheres when cooling semiconductor components, advanced ceramics, and protective glass coatings. Its energy-efficient design not only minimizes thermal stress on materials but also optimizes gas consumption, reducing operational costs. Additionally, Carbolite Gero provides comprehensive engineering support for customization requirements, ensuring that your fast cooling solution meets all industry standards and process demands.

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Facilitates Heat Treatment and Containment in Inert Atmospheres

Carbolite Gero’s glove box furnace systems are engineered for precision and safety in industries requiring strict containment and inert atmospheres. Featuring models like the HTR 18/100/600 and HTRV-A 16/100/4000, these systems are tailored for applications in nuclear waste containment, advanced fibers production, and material testing. They facilitate heat treatment processes with temperatures up to 3000°C, leveraging high vacuum capabilities and inert gas environments to prevent oxidation and ensure sample integrity. Available in manual, semi-automatic, and fully automated PLC control versions, these furnaces integrate seamlessly into production lines, offering options for horizontal and vertical loading to suit diverse operational needs. Built to accommodate specific materials and processes, they provide customizable atmospheres and pressures, making them ideal for research and development, aerospace, and energy sectors.

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Controls and Secures Hydrogen Gas in Furnaces

The Hydrogen Gas Safety System from Carbolite Gero is engineered to ensure the safe handling and control of hydrogen gas within high-temperature tube and chamber furnaces. This system is integral for laboratories and industries dealing with hydrogen-annealed metals and high-purity metal samples, solving the challenge of maintaining secure hydrogen environments under rigorous conditions.

The system utilizes an automatic nitrogen purging mechanism, activating before, during, and after hydrogen introduction, ensuring safety above 750°C. With adjustable flow meters, it allows precise blending of hydrogen and nitrogen to suit specific processes. Integrated with a monitored electrically heated gas ignitor, the system ensures complete hydrogen consumption, minimizing risks associated with uncombusted gases.

Compatible with various furnace types, including the CWF, TF, and FHA ranges, the system supports operations from room temperature to maximum furnace capabilities. It is particularly beneficial for applications in chemical processing, metal heat treatment, and material testing, where maintaining specific gas atmospheres is critical.

With a control cabinet and touch panel operation, the system offers both manual and automated control, ensuring seamless integration into production lines. Optional features include a high vacuum pump and sample thermocouple for enhanced thermal regulation. Designed in compliance with safety standards, it ensures robust protection with features such as over-pressure and excessive flow safeguards.

The Hydrogen Gas Safety System is a reliable choice for facilities aiming to achieve precise hydrogen environments safely, optimizing production in sectors such as aerospace, energy, and metallurgy.

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