Performs Sterilization of Diverse Pharmaceutical Products

The SteriMega Plus from Telstar is a saturated steam sterilizer designed to handle a wide range of materials, including solid, porous, and liquid products, critical in pharmaceutical and biotech manufacturing. Its high-performance steam sterilization process conforms with GMP standards and European certifications like EN 285 and PED, ensuring regulatory compliance. With customizable options, this equipment offers versatility to address specific production needs, making it suitable for sterilizing ampoules, syringes, culture media, and more.

Incorporating advanced automation, the SteriMega Plus seamlessly integrates into existing production lines, offering PLC control for efficient operation. Its robust design supports batch, pilot, and continuous operations. Material options like stainless steel enhance durability and corrosion resistance. Equipped with a CIP (Clean-In-Place) system, it simplifies maintenance and ensures minimal downtime, solidifying its role as a reliable asset in ensuring sterility and product safety in critical production environments.

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Simulates Extreme Space Conditions for Component Testing

Telstar’s Customized Thermal Vacuum Chambers are expertly engineered solutions designed for aerospace manufacturers, space research organizations, and satellite developers. These chambers provide a versatile platform for replicating the harsh conditions of outer space, particularly tailored for testing satellite sensors, space probe instruments, and rocket components. The chambers achieve Ultra High Vacuum (UHV) levels and leverage silicon oil-based and GN2/LN2-based systems to simulate extreme thermal environments encountered in low and geo-stationary orbits.

Featuring a turnkey, user-friendly control system, these chambers support both manual and automated test protocols, enhancing operational efficiency with technologies like SCADA and redundant PLCs. Integration into existing production processes is seamless, offering flexibility and high-speed automated testing. Their robust design allows for continuous operation with minimal maintenance requirements, ensuring reliability in critical testing scenarios.

Standard configurations can be customized to specific application needs, supported by Telstar’s engineering expertise. These chambers are essential tools for validating spacecraft avionics, rocket components, and other space-grade materials, ensuring compliance with rigorous industry standards and enhancing the precision of aerospace testing operations.

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Detects Leaks and Fills Gas in Switchgears

The Leak Detection and Gas Filling Machine for Electric Switchgears by Telstar is engineered for full automation, combining helium leak detection and precision gas filling in a single integrated unit. This system achieves ultra-low tightness requirements, critical for the efficiency and safety of electric switchgear components such as vacuum circuit breakers and load break switches. Utilizing a multi-stage high vacuum system, the machine ensures sensitive detection at levels of 10^-7 mbar l/s through a quadrupole mass spectrometer.

Automatic loading and unloading streamline operations, reducing cycle times to an efficient 8 minutes per unit. An incorporated helium recovery system enhances operational sustainability by minimizing helium waste. Ideal for applications in the electrical, energy, and power generation sectors, this machine supports robust integration into final conditioning and processing departments, ensuring exceptional reliability and performance in demanding industrial environments.

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Simulates Space Conditions for Satellite Testing

The Medium Size TVAC from Telstar is a 1.3m diameter thermal vacuum chamber ideally suited for testing satellite components. It recreates the harsh conditions of space, with a temperature range from -150°C to +150°C and a vacuum level below 10^-6 mbar. This chamber supports precise temperature and vacuum simulations, critical for ensuring component reliability in aerospace applications such as satellite payloads, antennas, and battery systems. Each chamber is equipped with independently controlled shroud and baseplate systems, enhancing testing accuracy. Designed for integration into research and development labs, it features an LN2 temperature control system and can be customized for different testing needs. Its construction ensures robustness against corrosive elements, with strong support from Telstar’s engineering team to tailor configurations.

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Processes and Lyophilizes Aseptic Vial Fillings

The Sterile Lyophilised Vial Filling Line from Telstar offers cutting-edge solutions for pharmaceutical and biotech companies needing precision in aseptic processing. This line integrates seamless vial filling with advanced lyophilization, ideal for high-potent drugs like monoclonal antibodies and mRNA vaccines. Featuring an automatic row-by-row single-side push-in/pull-out system, it ensures efficient loading and unloading. The system incorporates SCADA for comprehensive process control and real-time monitoring, optimizing production efficiency. Designed with a mushroom-type chamber-condenser isolation valve, it excels in solvent handling and vacuum processing, minimizing contamination risks. The equipment meets stringent GMP standards, ensuring compliance for pharmaceutical applications. With integrated CIP and SIP systems, it offers enhanced cleaning and sterilization efficiency, reducing downtime and ensuring product safety. Customization options cater to specific production needs, supported by expert engineering support from Telstar.

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Fills and Seals Vials and Syringes Aseptically

The Aseptic Vial and Syringe Filling Isolator Lines from Telstar offer an integrated solution for pharmaceutical manufacturers, ensuring sterile filling and sealing of vials and syringes. These lines feature a multi-chamber isolator system that maintains sterility with HEPA-filtered laminar airflow and are designed for both batch and continuous operations, minimizing contamination risks. Ideal for producing lyophilized monoclonal antibodies, vaccines, and sterile solutions, these isolators handle both liquid and solid forms with high precision. The system supports integration with upstream and downstream processes, such as lyophilization and packaging, and is controlled via a PLC for seamless operation. Constructed in stainless steel to withstand rigorous cleanroom conditions, the isolator lines comply with GMP standards, offering automated cleaning processes for efficient maintenance. Custom engineering support is available to tailor the equipment to specific production needs.

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Unloads and Isolates Lyophilised Products

The Two Lyophiliser Unloading Isolators from Telstar offer specialized solutions for handling and unloading hygroscopic products post-freeze drying. These isolators are designed to provide low moisture control using dry N2 with precise dew point regulation. Ideal for pharmaceutical manufacturers and biotech companies, the equipment ensures safe manipulation of lyophilized vaccines, drugs, sterile injectables, and aseptic vials. With a structure comprising a left-hand chamber, middle pass chamber, and right-hand chamber, each with multiple glove ports, it facilitates seamless operation and prevents contamination. Fully compliant with GMP standards, these isolators support integration into existing aseptic and multi-chamber operations, offering engineering support for custom configurations.

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Facilitates Secure Bio-Decontamination and Sterile Transfer

Telstar’s SAS Pass Through Boxes are engineered to enhance the bio-decontamination and sterile transfer process within pharmaceutical and biotech production facilities. These systems specialize in securely moving materials between different classified areas, pivotal for manufacturing sterile injectable drugs and regulated biologics. The SAS Pass Through Boxes, including the Biological SAS ION HP+ and HEPA Filtered SAS variants, utilize advanced filtration and bio-decontamination technology. The Biological SAS ION HP+ integrates an ionHP+ hydrogen peroxide decontamination system, co-developed with sterilant experts, ensuring a minimum 6-log reduction in microbial spores without preconditioning of standard temperature and humidity. Configurations accommodate various production line layouts with options for multiple doors and configurations in L-shape. Compliance with GMP standards ensures integration into highly regulated environments. Customizable features such as transfer trolleys and catalytic devices, alongside robust SCADA control systems, enable seamless operations and reporting. These units are rigorously designed to support stringent pharmaceutical processes, making material handling efficient, safe, and compliant with industry regulations.

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Performs Precision Lyophilization for Peptide Stability

The Lyoalfa -85 from Telstar is a reliable lyophilization freeze dryer designed under GMP standards for pharmaceutical, veterinary, and cosmetic peptide production. It operates using an efficient freeze-drying process, removing moisture from sensitive peptide-based products to extend stability and shelf-life. The Lyoalfa -85 can seamlessly integrate into cleanroom settings with batch operations, supported by PLC-controlled automation for precise control. Its construction with high-quality materials ensures durability and compatibility with various peptides. Telstar offers ongoing support, ensuring the equipment maintains peak performance and compliance with industry regulations.

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Ensures Safe Containment and Sterility

Telstar’s Containment Isolators are engineered to deliver unparalleled safety and sterility for pharmaceutical and biotech operations. Designed to protect operators and ensure product integrity, these isolators are ideal for handling hazardous materials and sterile injectable drugs. They integrate seamlessly with existing systems and support both stand-alone and continuous operations. Telstar offers customizable designs, including single and multi-chamber options, tailored to client needs. The isolators boast positive and negative pressure capabilities and are constructed from standardized mechanical and electrical components for reliability. With rigorous OEL containment validation to less than 200 picograms/m³ (OEB 8), they comply with GMP and ISO standards, ensuring suitability for cleanrooms of grade D and above. Built in the UK, these isolators feature energy-efficient solutions and ergonomic designs, and they include worldwide maintenance services to support long-term use.

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