Monitors and Controls Spray Drying Processes

The SPRAYEYE® Visual Digital from GEA is a cutting-edge monitoring system designed to enhance the efficiency and safety of spray drying operations. This system provides continuous visual quality control and rapid detection of common nozzle issues such as leaks and product accumulation, crucial for preventing costly downtime. Ideal for food, beverage, and pharmaceutical industries, it ensures the consistent production of high-quality end-products like milk powder, pharmaceutical excipients, and protein powders. With its integration capability into existing control systems and continuous real-time monitoring, it reduces the risk of temperature fluctuations and optimizes operational procedures. The system is constructed with a food-grade, shatterproof PSU polymer window and features simple, user-friendly software, including high-temperature alarms and automated shutdown. SPRAYEYE® Visual Digital is CIP-resistant, although it recommends window removal during the process for longevity, and it meets industry standards for quality and safety. Additionally, GEA offers comprehensive engineering support for tailored integration into your production line.

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Processes High-Speed Solid-Liquid Filtration and Separation

The RINA 700 Chemical from Riera Nadeu is a robust horizontal peeler centrifuge designed for efficient solid-liquid separation in the chemical and food industries. This centrifuge excels in filtering high-density slurries through a precision-engineered, high-speed rotating system, allowing for automatic discharge and versatile batch processing. Its design supports multiple configurations, adapting to various end-products like pigments, APIs, and food additives, while optimizing throughput according to specific production needs.

Featuring a large filtering area, the RINA 700 ensures effective centrifugation and filtration, with adjustable residence times for intensive washing of filter cakes. Its construction is available in different materials, including stainless steel and high-grade alloys, enhancing corrosion resistance and compatibility with a wide range of chemical compounds. Meeting high safety standards, the centrifuge can be certified for operations in explosive environments, ensuring compliance and optimal safety.

Riera Nadeu’s offering includes engineering support for custom configurations and optional features such as PLC integration for seamless production line incorporation and easy monitoring. The equipment is designed with easy maintenance in mind, featuring quick access to critical components, which reduces downtime and ensures consistent performance in demanding processing environments.

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Processes Soya Beans into Protein Isolate

The Soya Protein Isolate Processing Line from ProSoya is a comprehensive solution offering seamless integration into plant-based protein production. Using a multi-stage decanting system, it ensures continuous processing of dehulled and defatted soya beans to produce over 90% protein concentrate. Ideal for dairy alternatives and nutritional products, this line delivers on diverse end-products, such as protein-rich beverages and vegan protein shakes. With capacities ranging from 100 to 2000 kg/hr, it efficiently handles the complexity of protein isolation. Automation is achieved through PLC control with integration capabilities, optimizing energy use by 30% through variable-speed motor technology. Constructed in stainless steel for durability and chemical resistance, the system complies with industry standards. It features a CIP system for effortless cleaning and provides the flexibility of customizable configurations to meet specific production requirements.

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Produces Consistent Powder from Liquid Products

The SD310 Spray Dryer from OMVE is a versatile pilot-scale solution for transforming a wide array of liquid and semi-liquid products into consistent powders with precise moisture content. This system features a two-fluid nozzle with an adjustable, replaceable insert for handling various viscosities, ensuring flexibility across applications such as dairy, nutraceuticals, and beverages. Operating with high levels of automation, the SD310 facilitates process control through 15 monitored parameters, enhancing traceability and product consistency. With its PLC-controlled interface, the equipment integrates seamlessly into existing operations, optimizing drying efficiency while reducing energy consumption. Designed to meet ATEX safety standards, the SD310 ensures secure operations and easy maintenance through its ergonomic design and customizable spraying profiles, making it suitable for R&D, pilot plants, and small-scale production facilities.

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Evaporates and Dries Liquid to Powder

The Parvus™ Pilot Spray Dryer from Kovalus Separation Solutions is a versatile and mobile drying system designed for R&D and small-scale processing challenges. Utilizing a single- or multi-stage drying process, it effectively converts liquid feeds into powdered end-products like soy protein isolate and herbal extract powders. With water evaporation capacities ranging from 2 to 25 kg per batch, it adapts to both batch and pilot operations with customizable configurations. The system integrates seamlessly with your existing line, offering options like high-efficiency cyclones and external fluid beds for enhanced drying precision. Designed with hygienic standards in mind, it facilitates easy cleaning and maintenance while ensuring energy efficiency through optimizable settings. Whether you’re in dairy, nutraceuticals, or food ingredient sectors, this system offers the flexibility to develop innovative powders with consistent quality.

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Processes Dairy Liquids into Protein Powders

Kovalus Separation Solutions’ Protein Drying System offers a customizable solution for transforming a wide range of dairy products into high-quality protein powders. Utilizing a vertical hot air distributor and advanced fluid bed technology, it ensures efficient drying with precision moisture control. This system is ideal for producing Whey Protein Concentrates, Whey Protein Isolates, and other protein-rich products at an industrial scale.

Capable of continuous operation, it integrates seamlessly into existing production lines with its dual feed nozzle system allowing 24/7 operation. Equipped with a RELCO Humidity Monitoring and Control System, it optimizes drying conditions, conserving energy while maintaining product consistency.

Designed with optional safety measures such as fire deluge and explosion venting, the system ensures operational safety in demanding environments. With features like retractable CIP nozzles and a fines return system, maintenance and cleaning are streamlined, ensuring minimum downtime.

Customization options include multi-fuel indirect fired heaters and various emission control systems, making it adaptable to diverse processing requirements and regulatory standards.

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Dries and Agglomerates Dairy and Food Powders

The Tall Form Bustle Dryer from Kovalus Separation Solutions is a versatile drying system tailored for producers in dairy and food industries. Utilizing a vertical hot air distributor, it efficiently dries products like nonfat dry milk and whey protein concentrates while enhancing agglomeration and minimizing moisture variance through its vibrating plug flow beds. This dryer supports high throughput with features like quick nozzle adjustability and fines return systems for optimal bulk density. It is designed for seamless integration, supporting continuous and high-speed operations with PLC control options. Customizable elements include multi-fuel indirect heaters and adaptable feed systems, ensuring compatibility with diverse production needs. Built with energy efficiency in mind, it offers heat recovery options and features various material finishes for durability in corrosive environments. Additionally, its compliance with industry standards and optional retractable CIP nozzles ensure easy maintenance and hygiene.

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Processes and Crystallizes Dairy Powders Efficiently

The Timing Belt Drying System from RELCO® offers a specialized solution for the dairy and food industry, ensuring optimal drying and crystallization of whey and permeate powders. This system stands out for its use of secondary crystallization on a timing belt conveyor, promoting the formation of high-quality, free-flowing, non-caking powders. Designed for seamless integration into existing production lines, the system operates continuously and efficiently, supporting 24/7 operations with minimal downtime.

Utilizing a tall form bustle dryer with vertical air distribution, the system ensures consistent and effective drying. The precise control of humidity and airflow is maintained by the RELCO® Humidity Monitoring and Control System, optimizing dryer performance across all ambient conditions. With a production capacity capable of handling diverse dairy products, this system meets the demands of high-volume processing environments.

Safety and compliance are prioritized, incorporating features like water deluge fire suppression and explosion protection. The system’s design allows for easy cleaning and maintenance through a comprehensive CIP protocol, ensuring hygienic operation and reduced contamination risk. Available in robust material options, the Timing Belt Drying System guarantees durability and is engineered to meet stringent industry standards.

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Processes and Dries Powders and Granules Efficiently

The Wide Body Dryer from RELCO® provides a robust solution for industrial powder processing across diverse sectors such as food, dairy, and pharmaceuticals. This equipment features a vertical hot air distributor, ensuring even drying with minimal fan pressure, while its vibrating plug flow bed aids in precise moisture control. Ideal for applications ranging from non-fat dry milk to pharmaceutical-grade lactose, it supports continuous, customizable operations for various solid and granule product types. Equipped with advanced features like a Fines Return System and directional fluidbed screens, it enhances product quality through natural agglomeration. With options for a multi-fuel indirect heater and efficient heat recovery, it maximizes energy efficiency. The inclusion of a baghouse emissions system and retractable CIP nozzles facilitates easy maintenance and compliance with industry standards. Fully customizable to fit your production needs, the Wide Body Dryer integrates seamlessly into your processing line, backed by engineering support to fine-tune its capabilities.

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Evaporates and Dries High-Solids Dairy Permeate

The L-TECH™ Permeate Drying System from Kovalus Separation Solutions is engineered for the efficient drying of edible permeate derived from milk or whey filtration. This system stands out with its Hi-Con falling film-finished evaporator, which minimizes energy requirements by maximizing water removal. Its Triple C Processor facilitates continuous cooling and crystallizing, ensuring effective lactose crystallization and reducing stickiness in powder format. Capable of processing solids concentrated to 75%, the L-TECH™ integrates an air-lift dryer and a fluid bed for enhanced drying and fines agglomeration. This system handles continuous, high-speed operations, making it ideal for producing diverse dairy powders including lactose, whey, and milk permeate powder. Designed to 3A and USDA standards, it incorporates safety features such as explosion venting and a compact footprint for versatile plant integration. Automated control and efficient design ensure minimal operational and maintenance expenses, aligning with demanding industrial and food-grade applications.

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