Processes and Cools Liquid and Slurry Products

The PERFITHERM from Perfinox is a vertical scraped surface heat exchanger adept for demanding food and beverage processing applications. It leverages a dual-jacketed vertical design to maximize heat exchange surfaces, enabling efficient heating, cooling, sterilizing, and pasteurizing processes. With capacities from 100 kg/hr to 10,000 kg/hr, this system integrates seamlessly into both batch and continuous production lines, managing operations like emulsifying and homogenizing for products ranging from soups to smoothies.

PERFITHERM’s unique advantage lies in its gentle product handling mechanism combined with advanced scrapers, reducing thermal degradation and maintaining product quality. Automated and designed for both CIP (Cleaning-in-Place) and SIP (Sterilization-in-Place), it ensures thorough, easy maintenance without disassembly. Equipped with a PLC control system, it supports remote monitoring and reduces energy consumption through optimized motor control.

Constructed with durable materials, the heat exchanger is suitable for handling liquid and slurry products like dairy, plant-based beverages, and fruit preparations, compliant with food industry standards. Customizable features, including temperature probes and motor shrouds, offer engineering flexibility to meet specific processing requirements.

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Processes and Sterilizes Food and Beverage Products

The PERFITHERM and PERFIPROCESS from Perfinox are versatile aseptic thermal processors engineered for food and beverage manufacturing. These systems feature scraped surface heat exchangers, ensuring gentle product handling and efficient heat transfer, making them ideal for applications that range from dairy concentrates and sauces to fruit smoothies and ready meal components. The processors can accommodate capacities from 300 to 3000 liters per hour, with adjustable flow and holding times that allow for extensive customization to meet specific production requirements. Integration into existing production lines is seamless, thanks to advanced PLC control systems that support continuous, batch, or inline operations. They boast energy efficiency through optimized motor controls and are constructed with hygienic design principles in mind, incorporating CIP/SIP systems for thorough, contamination-free cleaning. Available in corrosion-resistant materials, these processors are compliant with industry standards, ensuring safe, reliable, and efficient production across diverse uses.

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Performs Efficient Cooling and Heat Transfer

The Scraped Surface Ultra Cooler – Frigouniversal from TMCI Padovan is an innovative solution designed to deliver high-performance cooling for wine, juice, and distillate production. This equipment utilizes evaporators with stainless steel scraped surfaces, ensuring superior heat transfer by maintaining continuous contact between the liquid and refrigerant. Integrated compressors, either hermetic or semihermetic, alongside condensers cooled by air or water, enable a comprehensive refrigeration cycle involving evaporation, compression, condensation, and expansion.

This ultra-cooler is particularly vital for processing Chardonnay and Merlot wines, Concord and white grape juices, as well as brandy and whiskey, by controlling temperature with precision. Designed for continuous operation, it excels in high-viscosity applications thanks to its rotating blades that ensure even temperature distribution. The modular setup is thermally insulated with polyurethane foam to enhance energy efficiency.

Freon and ammonia options are available as refrigerants, with dry expansion and flooded type evaporators to cater to specific cooling needs. Built to integrate seamlessly into production lines, it offers customization to meet various throughput requirements. The unit’s durable construction, combined with safety and control instruments, optimizes both functionality and maintenance, ensuring dependable long-term performance across the food, beverage, wine, distillation, and juice production industries.

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Facilitates Sterilization and Heat Treatment Trials

The HT220 Series Lab UHT/HTST System from OMVE is a versatile laboratory-scale solution for replicating industrial heat treatment processes. Capable of both direct and indirect heat treatment, the HT220 Series features modular components like tubular and plate heat exchangers, as well as options for direct steam injection with the HT220DSI module. This adaptability makes it ideal for processing a variety of liquid products, including milk-replacement beverages, plant-based creams, and nutraceutical health drinks. The system supports capacities of 20L/h or 50L/h, perfect for R&D and pilot operations. Automation levels can be tailored for precise control, while integration options include inline homogenization and deaeration units, enhancing the accuracy of trial duplications. Designed for energy efficiency, the HT220 features a fully CIP and SIP-ready structure to streamline maintenance and ensure hygienic operation. Its compliance with industry standards ensures compatibility with food and beverage manufacturing requirements, making it a reliable choice for innovative product development.

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Processes High-Viscosity Products Continuously

The HT226 Scraped Surface Heat Exchanger System from OMVE is specifically designed for R&D departments and process technology developers. It excels in processing high-viscosity products and large particles continuously. The unit mimics full-scale production plants, facilitating scale-up, formulation, and optimization processes. With an integrated CIP/SIP system and a modular, customizable build, the HT226 offers high levels of automation and flexibility for diverse applications such as plant-based milks, dairy products, and sauces. Its robust design includes industrial A-brand components and can withstand pressures up to 10 bar, making it suitable for demanding industrial environments. The system ensures energy efficiency and hygiene with a special bearing and high-pressure seals, complemented by manual cleaning options for added operational reliability.

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Processes High-Viscosity Products and Large Particles

The HT326 UHT/HTST Pilot from OMVE is engineered to meet the demands of processing high-viscosity products and fruit particles up to 7mm in size. Equipped with scraped surface heat exchangers (SSHE) and low shear pumps, it ensures gentle handling and precise heat treatment, ideal for applications in dairy, plant-based products, soups, sauces, and beverages. It processes up to 500L/h, integrating seamlessly into your production line with automated PLC control and both CIP and SIP capabilities, minimizing contamination risks and downtime. This versatile system supports a range of processes, including homogenizing, deaeration, sterilization, and pasteurization. Its construction in robust materials guarantees compatibility and compliance with food and beverage industry standards, providing reliable performance for R&D and pilot plant operations.

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Crystallizes and Aerates Diverse Food Products

The CRA225 Crystallizer from OMVE offers a distinct multi-functionality for food and beverage manufacturers by integrating crystallization, aeration, and mixing processes into a single compact unit. This system combines attributes of aerators, continuous ice-cream freezers, and scraped surface heat exchangers to deliver unparalleled flexibility and adaptability in product development. It is suitable for continuous operations, handling liquid, slurry, and solid product types with ease, and facilitating production of diverse offerings such as chocolate mousse, vanilla ice cream, peanut butter spread, and mascarpone cheese.

Designed for small-scale production and R&D environments, the CRA225 operates with a nominal capacity of 10-20L/h, supporting industries ranging from dairy and plant-based to fats, oils, and nutraceuticals. This modular system can be configured with an air injection unit, mixing head, pinworker, and resting tube to suit specific operational needs. Compliance with industry standards and constructed for straightforward integration into existing lines, this machine is perfect for laboratories and pilot plant facilities. With OMVE’s engineering support, the CRA225 comes with CE certification and is backed by a two-year warranty, ensuring reliable performance and peace of mind.

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Maintains, Mixes, and Cools Juice Products

Gpi De Gouwe’s Juice Tanks are designed specifically for the rigorous needs of food and beverage manufacturers, featuring a seamless integration into continuous, high-capacity operations. These stainless steel tanks are equipped with various agitator options to maintain product consistency and are essential for processes involving storage, mixing, and temperature control. They are perfect for handling a diverse range of liquid products, including fresh juices, sports drinks, and dairy-based beverages.

The tanks provide customizable solutions for aseptic storage, ensuring that products remain uncontaminated and flavor-intact. With capacities ranging from 5000L to 250m³, they accommodate varied production scales. The integration of cooling options, such as dimpled or half-pipe jackets, and PLC-controlled automation ensures precise temperature management to preserve product quality.

Compliance with hygiene standards is prioritized, and the tanks are constructed from high-grade stainless steel, offering resistance to corrosion and ease of maintenance with optional Clean-In-Place (CIP) systems. Gpi De Gouwe offers extensive engineering support to customize agitator configurations, materials, and controls, maximizing compatibility with specific processing environments.

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Processes and Transfers Heat in Viscous Products

The Kelstream Scraped Surface Heat Exchanger from Gpi De Gouwe is engineered to efficiently manage the thermal processing of high-viscosity liquids and slurries. This unit features a vertical design with dual concentric heated surfaces, enhancing both cooling and heating efficiency inline. It serves a wide array of applications, including food, dairy, cosmetics, pharmaceuticals, and non-food sectors, accommodating products like mashed potatoes, salsa, mascarpone cheese, and chocolate bars.

Capable of processing up to 10,000 kg/h, the Kelstream operates continuously, ensuring seamless integration into existing production lines. The equipment’s scraping mechanism prevents product contamination and burn-on, maintaining product integrity even with solid components up to 25mm. Its double heat transfer surfaces allow for the complete separation of heating or cooling media from the product area, utilizing glycol, steam, or other media types efficiently.

Constructed with materials like Duplex and Hastelloy, this heat exchanger offers high corrosion resistance while maintaining compliance with industry standards. The Kelstream is PLC-controlled, facilitating automated, precise operations, and is compatible with CIP systems, ensuring thorough and efficient cleaning. Customization options, including various seals and connection types, are available to suit specific production requirements, supported by Gpi De Gouwe’s engineering team.

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Integrates and Optimizes Food and Cosmetic Processes

Stainless Steel Skids from Gpi De Gouwe are designed for the seamless integration of essential processes like heating, cooling, mixing, and more within food, chocolate, and cosmetic production lines. These skids feature a compact, plug-and-play design, allowing minimal disruption to your operations. They incorporate advanced components like surface heat exchangers and custom-configured agitators, ensuring optimal blending and thermal management for products such as sauces, chocolate truffles, and moisturizing lotions. With capacities tailored to your needs, these systems facilitate continuous and efficient production. Constructed from high-grade stainless steel, they deliver remarkable corrosion resistance, making them ideal for handling a diverse range of materials, from liquids to powders. Full compliance with industry standards guarantees hygienic operation and ease of cleaning, ensuring consistent product quality. Customization options, including integrated control panels and specific component selections, ensure the skids are perfectly aligned with your production requirements.

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