Mixes and Blends Sanitary Liquids Efficiently

The Lightnin MagMixer MBI is a state-of-the-art magnetic mixer designed for sanitary applications, expertly crafted to eliminate contamination in critical processes. This mixer operates with a dry-running Hyper-Flo bearing design, ensuring complete drainage and easy cleaning through Clean-in-Place (CIP) or Clean Out of Place (COP) protocols. Ideal for biopharmaceuticals, personal care, and food industries, it excels in mixing media suspensions, buffer preparations, and beverage blends. Allowing for both continuous and variable-speed operations, the gear motor supports high-speed mixing while being washdown inverter duty, optimizing energy usage and minimizing downtime. All materials meet stringent USP Class VI standards, and the design supports full SIP integration for sterilization. Available with LIGHTNIN’s QAD validation, the MagMixer MBI provides reliable process guarantees, making it an invaluable asset for ensuring high-purity production and operational efficiency.

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Incorporates Powders and Ensures Efficient In-Tank Mixing

The Silverson Ultramix is a versatile in-tank mixer designed for demanding applications across pharmaceutical, food, and chemical industries. Its unique mixing head effortlessly incorporates light-density and cohesive powders, preventing clumping and ensuring even distribution. Suitable for applications like oral suspensions and emulsified dressings, it operates effectively even in containers with narrow openings, such as IBCs.

This mixer supports a range of processes, including emulsifying, homogenizing, and disintegrating, with a capacity from 5 to 2000 gallons. Constructed with 316L stainless steel for corrosion resistance, it features a CIP-cleanable design and complies with 3A TPV, USDA, and cGMP standards. Its robust, single-piece head ensures low maintenance without wear-prone parts like bushings, making it a reliable choice for continuous production lines. Available customization options and configurations cater to specific industry requirements.

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Incorporates and Mixes Powders into Liquids

The Silverson Flashmix is an innovative high shear powder/liquid mixer designed to address the challenges of efficient powder incorporation. This cutting-edge equipment forces powders into liquid streams, unlike conventional vacuum-based systems, offering robust performance in high-viscosity and high-temperature processes. Ideal for industries ranging from biopharmaceuticals to food and beverage, the Flashmix ensures agglomerate-free mixing, producing consistent and uniform end-products like protein powders, enzyme solutions, and flavored beverages.

Capable of incorporating powders at rates up to 500 lbs/min, the Flashmix is adaptable for batch and continuous operations, handling diverse product types such as slurries and viscous solutions. Its modular construction allows for seamless integration into existing production lines, and optional pneumatic valves enable semi-automated processing, enhancing operational efficiency. Constructed with 316L stainless steel for product contact parts and featuring sanitary single mechanical shaft seals, the Flashmix is both corrosion-resistant and suitable for CIP (Cleaning-In-Place), ensuring compliance with industry hygiene standards. Additionally, it offers customization options, including various hopper sizes and motor types, to meet specific process requirements and production scales.

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Mixes, Homogenizes, and Emulsifies Diverse Formulations

The Silverson High Shear Mixer offers precision mixing capabilities tailored for industries such as pharmaceuticals and food processing. Utilizing advanced rotor/stator technology, it ensures efficient emulsification and homogenization with minimal particle sizes. Designed for applications ranging from insulin and vitamin tablets to plant-based milks and metal powders, it excels in both laboratory and pilot-scale operations. With the flexibility to handle liquids, powders, and slurries, this mixer integrates seamlessly into existing production lines, enhancing throughput and maintaining product integrity. Built for durability and compliance, it adheres to GMP and FDA standards, offering configurations in stainless steel for enhanced corrosion resistance. The mixer is equipped with PLC controls for automation and easy integration, and its CIP system ensures effortless, contamination-free cleaning. Custom engineering support is available for optimizing rotor speeds and chamber sizes to suit specific process requirements.

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Mixes, Emulsifies, and Homogenizes Liquid Products

The Silverson High Shear Inline Mixer is a versatile solution designed for industries ranging from pharmaceuticals to cosmetics. Known for their innovation, Silverson ensures efficient and precise mixing, emulsification, and homogenization through a self-pumping operation. At its core, the mixer operates with a high-performance rotor/stator workhead, reducing mixing times by up to 90%. The system is ideal for producing monoclonal antibodies, vaccines, and personal care emulsions, handling both liquid and powder ingredients seamlessly.

Capable of processing up to 1,100 gallons per minute, this mixer integrates easily into existing production lines with its PLC-controlled functions. Available with sanitary construction, it supports quick material transitions and CIP for hygiene-critical environments. The unit’s variable-speed motor optimization ensures reduced energy consumption, while options in stainless steel and Hastelloy provide robust corrosion resistance. Engineered for compliance with FDA and GMP standards, this mixer is customizable with interchangeable workheads and configurations to meet specific production needs.

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Mixes, Emulsifies, and Homogenizes with Sanitary Precision

The In-Line Ultra Sanitary Mixer from Silverson is engineered for precision mixing, emulsifying, and homogenizing in pharmaceutical, biotechnology, food, and cosmetic industries. Its unique design features a high-shear rotor/stator system, allowing for efficient processing of liquids and solids. Ideal for producing vaccines, lotions, and sauces, this mixer handles capacities from 5 to 25,000 gallons per hour, ensuring rapid and consistent results. Featuring 3-A TPV certification and EHEDG-certified seals, it complies with FDA and cGMP standards, enhancing safety and product integrity. The mixer is self-pumping and aeration-free, boasting interchangeable workheads that adapt to diverse applications, reducing energy consumption. Constructed with 316L stainless steel, it ensures durability and resistance to corrosion. The inclusion of a CIP system facilitates easy cleaning without dismantling, minimizing downtime. Silverson offers customization options, including multistage configurations and various inlet/outlet fittings, supported by expert engineering assistance for tailored solutions.

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Mixes, Emulsifies, and Homogenizes High Viscosity Products

Silverson’s Bottom Entry Mixers are tailored for high shear mixing, offering superior homogenization and emulsification in the processing of high viscosity products. Incorporating a specialized Silverson workhead design, these mixers ensure efficient disintegration and particle size reduction suitable for cosmetics, pharmaceuticals, and food products. The mixers can seamlessly integrate into your production line, working with upstream slow speed stirrers or operating independently for low viscosity products. With automation options available, these mixers comply with cGMP and USDA standards, ensuring hygiene and quality in processing. Constructed from 316L stainless steel, they are designed for durability and resistance to corrosion. Cleaning is streamlined with a Clean-in-Place (CIP) option, enabling ease of maintenance and minimal downtime. These mixers are adaptable to batch or continuous operations, ensuring flexibility and high throughput across various applications.

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