Facilitates Sterilization and Heat Treatment Trials

The HT220 Series Lab UHT/HTST System from OMVE is a versatile laboratory-scale solution for replicating industrial heat treatment processes. Capable of both direct and indirect heat treatment, the HT220 Series features modular components like tubular and plate heat exchangers, as well as options for direct steam injection with the HT220DSI module. This adaptability makes it ideal for processing a variety of liquid products, including milk-replacement beverages, plant-based creams, and nutraceutical health drinks. The system supports capacities of 20L/h or 50L/h, perfect for R&D and pilot operations. Automation levels can be tailored for precise control, while integration options include inline homogenization and deaeration units, enhancing the accuracy of trial duplications. Designed for energy efficiency, the HT220 features a fully CIP and SIP-ready structure to streamline maintenance and ensure hygienic operation. Its compliance with industry standards ensures compatibility with food and beverage manufacturing requirements, making it a reliable choice for innovative product development.

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Processes and Pasteurises Liquids with Precision

The VarioFlash J flash pasteuriser from Krones is a versatile solution designed for the demanding needs of the food and beverage industry. It excels at ensuring microbiological safety by utilizing a hygienic plate heat exchanger system. This flash pasteuriser supports a wide range of applications, from orange juice and carbonated soft drinks to high-gravity lagers and sorghum beer, with an impressive throughput of 7,500 to 60,000 liters per hour. The integration of carbonation modules directly within the heating system is particularly notable, offering precise CO2 dosing and reducing the footprint compared to standalone solutions. Energy efficiency is enhanced thanks to a patented “Eco-hygienic Sleep Mode,” which minimizes energy and water consumption, alongside internal heat recovery of up to 95%. The design facilitates easy maintenance with features such as quick-change axial face seals and an intelligent buffer tank that balances production fluctuations. Made to integrate seamlessly into your production line, the VarioFlash J supports continuous, high-speed operations, making it ideal for juice producers and beverage manufacturers aiming for excellence in liquid product processing.

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Processes and Treats Liquids for Aseptic Filling

The VarioAsept J UHT System from Krones is engineered to optimize aseptic liquid processing with precision and efficiency. This system combines sophisticated heating, deaeration, and homogenization processes to ensure consistent product quality across diverse applications, including juices, soft drinks, teas, and dairy products. Featuring a modular design with tubular or plate heat exchangers, it facilitates precise temperature control and minimal thermal impact, critical for maintaining the integrity of sensitive liquids. It’s equipped with a vacuum-sealed VarioStore tank system and an integrated valve manifold, offering fully aseptic operations up to 6 bar. The unique swirl infeed nozzle within the Krones VarioSpin product deaerator ensures rapid removal of gas bubbles, reducing oxidative stress and preserving product quality. Designed for continuous, automated high-speed operations, its robust energy supply and advanced control systems, including MCC and Krones HMI, allow seamless integration into existing production lines. The system supports long production runs with aseptic intermediate cleaning and rapid product change-overs, enhancing flexibility and cost-effectiveness. Additionally, the VarioAsept J is engineered for easy cleaning and maintenance, promoting operational efficiency and reliability in demanding food and beverage manufacturing environments.

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Processes and Preserves Liquid Dairy and Beverages

The VarioAsept M UHT system from Krones is engineered to exceed stringent hygiene requirements while preserving delicate liquid products. Designed for high-precision aseptic processing, this system is optimal for dairy and plant-based beverage production. It utilizes advanced tubular and plate heat exchangers developed by Krones experts to ensure gentle thermal treatment and is complemented by aseptic fillers, enabling a seamless integration into your production line.

With an output range between 3,500 and 60,000 liters per hour, VarioAsept M efficiently pasteurizes, homogenizes, deaerates, and sterilizes products such as UHT milk, almond milk, and flavored beverages. Its modular design includes components like buffer tanks and VarioSpin deaerators for stable, continuous operation even with upstream or downstream fluctuations.

This system supports both injection and infusion heating methods, offering flexibility for low to high-viscosity products. Its energy efficiency is enhanced by selective heating options and an optional rework tank that minimizes product waste. Automated via PLC and supported by Krones HMI, it allows for remote monitoring and optimization of production processes while ensuring low maintenance needs with CIP systems.

Constructed for durability, VarioAsept M provides options for various surface finishes to meet industry-specific requirements, ensuring compliance with relevant health and safety standards. Overall, this UHT system not only promises long production runs with minimized downtime but also offers customizable solutions to support your unique processing needs.

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Ensures Microbial Stability and Extends Shelf Life

The Innopro KZE C flash pasteurizer, developed by KHS Group, offers precise microbial inactivation and enzyme deactivation to extend the shelf life of beverages. Designed for continuous operation, it heats products using plate heat exchangers in a counterflow mechanism, followed by cooling in a fully integrated system for smooth processing into the filling stage. Suitable for beer, juices, soft drinks, and liquid foods, it handles up to 60,000 liters per hour, ensuring efficiency and consistency across production lines. The system includes a buffer tank for uninterrupted pasteurization and leverages level-controlled power regulation to minimize energy consumption and media usage.

The Innopro KZE C adapts to various production needs with models ranging from hygienic to ultraclean aseptic systems—ideal for beverage manufacturers prioritizing safety and quality. Integrated electronic data acquisition supports parameter archiving for quality assurance. The pasteurizer can be seamlessly incorporated into existing and new production lines, supporting operational flexibility with switchable PU and temperature controls. For enhanced energy efficiency, the system features product preheating for hot filling applications. Options for monotube or multitube systems ensure adaptability to product viscosity and processing requirements, while customizable settings and engineering support provide tailored solutions to your production challenges.

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Pasteurizes and Monitors Beverage Processing Continuously

The Comac Flash Pasteurizer utilizes a plate heat exchanger to efficiently pasteurize beverages in continuous processing operations. Designed for the food and beverage industries, it accommodates a range of products including beer, kvass, tea, and various non-alcoholic drinks. Its completely automatic operation ensures seamless integration into production lines, where it effectively monitors all working parameters to maintain product safety and quality. Flexibility in processing allows for handling diverse end-products like lager, hard seltzer, and iced tea. The system is engineered for low to medium production capacities and optimizes space requirements without sacrificing performance. Compliant with EU standards and featuring a CE mark, it supports major industries with reliable technical support and remote assistance. The option for customization ensures that specific technical requirements can be met, and its durable construction is ideal for long-term operational efficiency.

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Sterilizes and Stabilizes Liquid Food Products

The Steritherm PHE from Alfa Laval is an aseptic thermal module designed to sterilize heat-sensitive food and beverage products. It employs an efficient plate heat exchanger mechanism, utilizing hot and cold water for a controlled sterilization process that ensures microbial stability. Its flexible and modular design adapts to varying process requirements, suitable for dairy products, sauces, and ready-to-drink beverages. Capable of continuous automated operation, the system includes PLC control for precise temperature and flow monitoring, while maximizing energy recovery through direct regeneration techniques. The equipment is constructed from durable stainless steel, offers seamless integration into existing processing lines, and includes a CIP system for thorough cleaning without dismantling. Additionally, it meets stringent food safety standards, ensuring compliance with industrial regulations.

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Pasteurizes and Stabilizes Beer and Carbonated Drinks

The Flexitherm from Alfa Laval is a cutting-edge plate heat exchanger pasteurization system designed specifically for breweries and craft brewers. It utilizes a two-step thermal treatment process for efficient microbial reduction in beer and carbonated drinks, ensuring product stability and extended shelf life. With its capacity to handle up to 400 hectoliters per hour, Flexitherm integrates seamlessly into high-capacity production lines thanks to its fully automated, self-contained modular design. Energy efficiency is a standout feature, with the system recovering up to 95% of the heat, significantly lowering operational costs compared to traditional systems.

Flexitherm is constructed from durable stainless steel with EPDM gaskets, facilitating standard brewery cleaning-in-place (CIP) regimes and requiring minimal maintenance. Custom engineering options allow adaptation to specific production demands, including modifications for non-steam heating applications. Fully PLC-controlled, this system supports precise operation adjustments to meet varying filler requirements, with consistent pressure and flow rates maintained through the use of a buffer tank.

Particularly suited for producing imperial stouts, barley wines, and unique craft brews like bourbon barrel-aged beers, Flexitherm ensures that quality is preserved throughout the brewing process. The equipment meets the stringent demands of the food and beverage industry while offering enhanced flexibility with options to save multiple recipes, making it indispensable for dynamic brewing operations.

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Efficiently Degums and Purifies Edible Oils

Alfa Laval’s degumming systems are designed to enhance the quality and yield of edible oils by effectively removing hydratable and non-hydratable gums, phospholipids, proteins, and other impurities. These systems utilize a combination of disc stack centrifuges, mixers, and plate heat exchangers, allowing for continuous, high-speed processing that integrates seamlessly into existing production lines. Ideal for edible oil refineries and food processing companies, these systems support a wide range of applications, producing end-products like margarine, olive oil, and soybean oil.

The equipment operates using modular, automated components that ensure operational reliability and efficiency, contributing to increased uptime and service life. By employing enzymatic, water, acid, and special degumming processes, Alfa Laval systems optimize the pre-treatment stage, minimizing gum content and operating costs while maximizing oil yield and product quality. The systems are also engineered for energy efficiency, leveraging advanced motor control to reduce energy consumption. Constructed with durable materials, the systems are built to handle demanding operational conditions, ensuring long-term performance and corrosion resistance. Customization options and engineering support are available to meet specific production needs, making Alfa Laval’s degumming systems a vital component in the edible oil refining industry.

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Facilitates High-Pressure Heat Transfer and Pasteurization

The M Line Gasketed Plate Heat Exchangers from Alfa Laval are engineered to handle challenging high-pressure tasks, ensuring optimal heat transfer in hygienic applications across the dairy, food, beverage, and pharmaceutical industries. Their unique design includes a combination of customizable plates and FDA-compliant gaskets, making them particularly suitable for processes requiring up to 10 bar design pressure, such as pasteurization and cooling. These exchangers allow you to adapt to changing process conditions by adding or removing plates, thus optimizing for different thermal requirements. The chevron plate pattern and corrugated surfaces enhance thermal efficiency and turbulence, reducing fouling risks and maintaining consistent flow distribution. Integrated with a Cleaning-in-Place (CIP) system, they minimize downtime and upkeep effort. With options in materials and configurations, and compliance with food safety standards, Alfa Laval’s exchangers can be tailored to specific needs, supported by expert engineering advice to guarantee optimal line integration and performance.

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