Clarifies Beer Using Centrifugal and Membrane Filtration

The PROFI System for Kieselguhrfree Beer Clarification by GEA uniquely combines centrifugal and membrane filtration processes to enhance beer purity and quality. This system employs a high-performance centrifuge with a patented hydrohermetic feed, protecting yeast viability and ensuring gentle product handling. By using the disk stack centrifuge, unfiltered beer is effectively clarified, with coarse solids being automatically discharged. The process allows for continuative filtration through hollow fibre membrane modules, ensuring a retentate-free operation and seamless integration into existing production lines. Suitable for various beer types, including craft and lager, the system supports continuous and automated operations, optimizing energy use without the need for kieselguhr, thus simplifying maintenance and ensuring sustainability. Ideal for brewery operators, this system offers scalability and customization to meet specific production needs without compromising on efficiency or product quality.

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Processes and Purifies Alcoholic Bases for Hard Seltzer

The GEA Membrane Unit to Produce Hard Seltzer offers beverage manufacturers and breweries a specialized solution for crafting clear, aroma-free alcoholic bases. Utilizing cross-flow membrane filtration, it efficiently removes unwanted flavors and aromas, ensuring a high-quality output suitable for hard seltzer production. Designed for both batch and continuous operations, it can be customized to accommodate varying plant capacities and integrates easily into existing setups. The unit boasts a dedicated clean-in-place (CIP) system for streamlined maintenance. Constructed with durable polymeric membranes, it ensures long-term performance with reduced operational costs. Its compact, modular design allows for seamless expansion and integration into diverse production environments, while its energy-efficient operation lowers OPEX compared to alternative technologies.

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Removes Alcohol from Beer and Retains Flavor

The GEA AromaPlus Membrane Dealcoholization Unit offers a state-of-the-art solution for breweries aiming to produce non-alcoholic beers without compromising on flavor integrity. Utilizing reverse osmosis, this system gently removes alcohol while preserving essential ingredients critical to the aroma and taste. Designed for both batch and continuous operations, it can process up to 50 hL/h or more, adapting easily to various capacity needs. With its modular, skid-mounted design, the unit integrates seamlessly into existing production lines and offers semi-automatic operation via advanced control technology. The inclusion of a Clean-in-Place (CIP) system ensures efficient maintenance, minimizing downtime and contamination risk. This versatile unit is ideal for crafting a range of non-alcoholic and low-alcohol beverages, from pilsners to wheat beers, and supports breweries of all sizes with flexible investment options and operational scalability.

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Purifies and Filters Brine for Quality Control

The REDA PURE BRINE system from Reda Spa delivers efficient brine purification and filtration essential for the dairy, plant-based drinks, juice, wine, and beer industries. This system utilizes spiral wound membranes for inline cleaning, effectively reducing bacteria and mold while maintaining the pH balance of the brine. Operating on a 24-hour recirculation cycle, it ensures maximum efficiency with minimal cleaning cycles, thereby optimizing both investment and operating costs. The system integrates easily into existing production lines with its PLC automation, providing full operational control. Its robust design minimizes dead volumes, leading to significant savings in service fluids, and requires easy maintenance designed for continuous operations. Customizable pressure settings allow the system to meet specific concentration ratios and flow requirements, ensuring it fits seamlessly into various liquid food processing environments.

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Purifies and Concentrates Liquid Products Efficiently

The Permaprocess Mini from Permeare is an advanced tangential filtration system tailored for mid-sized producers in the oenology, food, beverage, and nutraceutical industries. This system utilizes selective membrane technology to purify, fractionate, and concentrate liquid products, making it an ideal solution for enhancing the quality of wines, fruit juices, herbal extracts, and dietary supplements. Operating at low pressure and temperature, it ensures gentle handling of sensitive products while maintaining high purity levels.

Equipped with a state-of-the-art PLC and Smart System functionality, the Permaprocess Mini offers automated management of filtration processes, including product recovery, rinsing, and membrane cleaning. This highly automated system supports continuous operation and is integrated with safety mechanisms for 24-hour production and effortless control. Energy-efficient with minimal operational costs, it reduces consumption through optimized process controls. Designed with scalability in mind, it provides seamless integration into existing production lines and can be customized with a range of material options to suit specific process requirements.

The Permaprocess Mini is engineered for easy maintenance with a user-friendly interface, enabling real-time process monitoring and data logging. Enjoy peace of mind knowing it complies with industry standards, driving high yield and product quality in total autonomy.

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Filters and Clarifies Beverages Efficiently

The Crossflow Filter Nitor+ from Padovan is a fully automatic filtration system specifically engineered for wineries and beverage manufacturers. It features interchangeable membranes in PES, PP, and ceramic, allowing for customization based on specific filtrate requirements. This equipment excels in processing red, white, rosé, and sparkling wines, as well as grape juice concentrate and clarified juices. The Nitor+ employs an optimized hydraulic design to ensure uniform membrane performance, reducing energy consumption with its self-priming feeding pump and pneumatic backwash system, which extends filtration cycles. With pre-loaded working and washing cycles, this unit integrates seamlessly into continuous operations, enhancing efficiency while maintaining sanitary conditions. Its robust construction and optional detergent dosing system simplify maintenance, ensuring reliable, long-term performance. The Nitor+ is designed to reduce utility consumption and supports a broad range of materials, making it suitable for diverse applications within the wine and beverage industries.

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Filters and Tests Microbial Contamination in Liquids

The Milliflex Oasis® Membrane Filtration System from Merck KGaA, Darmstadt, Germany, enhances productivity in microbial contamination detection for pharmaceutical, cosmetic, and beverage industries. It features touch-free membrane transfer, integrating seamlessly into testing workflows for sterile injectables, bottled water, and biopharmaceuticals. This system’s automation ensures reliability, supports continuous or manual operations, and complies with EP/USP/ISO standards, making it ideal for high-throughput laboratory environments. With rapid microbial testing capabilities, the Milliflex® Quantum and EZ-Fluo™ systems deliver quick, accurate results—reducing downtime and ensuring robust quality control. The system’s robust construction allows for efficient cleaning, while comprehensive service support guarantees optimal performance and compliance.

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Clarifies and Stabilizes Wine and Beer

Kovalus Separation Solutions offers the WINEFILTER™ and BEERFILTER™, hollow fiber microfiltration cartridges specialized for high-quality wine and beer production. These cartridges employ crossflow microfiltration to effectively clarify beverages by removing undesirable solids while preserving the distinct flavors, aromas, and colors of wines and beers. Designed for versatility, they integrate seamlessly into both small and large-scale winery and brewery operations. The systems maintain significant production efficiency with a yield of over 95%, supporting modular and scalable configurations to suit diverse processing needs. Operable continuously, they feature a compact, mobile design and are constructed for durability, ensuring long operating life and backwashability. Compliance with USDA, FDA, and EU standards further enhances their appeal, ensuring quality and safety in beverage production. Additionally, they eliminate the demand for diatomaceous earth, simplifying the filtration process and lowering operational costs.

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Purifies and Reclaims Acid and Etchants

The AnoPur™, CER™, and DPU™ Systems from Kovalus Separation Solutions are sophisticated ion exchange and acid recovery systems engineered to enhance resource efficiency in the aluminum anodizing industry. These systems effectively purify sulfuric acid, reclaim caustic soda, and recover phosphoric acid, ensuring reduced chemical costs and waste.

The AnoPur™ system utilizes a membrane filtration method tailored for sulfuric acid purification, continuously removing dissolved aluminum to minimize contaminants. Its operation eliminates the need for bath decanting, stabilizes production quality, and dramatically reduces acid purchasing expenses. Meanwhile, the CER™ system employs caustic etch recovery to crystallize and extract aluminum from caustic etchants. This process decreases waste treatment costs while producing marketable aluminum trihydrate crystals.

The DPU™ system focuses on phosphoric acid recovery, using a combination of cation and water-elutable resin beds to concentrate phosphoric acid up to 85%. This approach supports the recycling of rinse water and contributes to lower operational expenditures.

All systems offer continuous, automated operation and are integrable into existing production lines. They reduce energy requirements, aligning with environmental compliance standards, and are available with customization options to meet specific industrial needs. These systems stand out for their robust construction and capability to handle the rigors of industrial anodizing environments.

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Purifies and Filters Process Acids Continuously

The APU® Acid Purification Unit from Kovalus Separation Solutions is designed to continuously remove dissolved metals from process acids, maintaining low contaminant levels for enhanced efficiency in aluminum anodizing and copper refining operations. It utilizes ion exchange and membrane filtration to ensure consistent acid purity, thereby reducing acid purchase frequency and waste generation. The system is particularly suited for the production of anodized aluminum sheets and refined copper cathodes, optimizing operational costs and waste management. With continuous operation and a focus on energy efficiency, this unit integrates seamlessly into existing production lines, providing a reliable solution for industries challenged with maintaining acid quality. Its robust construction offers excellent corrosion resistance, and it supports CIP systems for efficient cleaning and maintenance, ensuring prolonged equipment life and minimal downtime.

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