Feeds and Conveys Bulk Materials Precisely

The Vibratory Feeder DR 100 from Retsch is engineered to provide precise and continuous feeding of bulk materials and fine powders across various industrial applications. Utilizing an electromagnetic vibration mechanism, it delivers uniform material flow essential for downstream processes. The DR 100 is versatile, adaptable to different material properties, and suitable for industries such as agriculture, chemistry, and pharmaceuticals. Capable of handling different chute sizes, it accommodates materials ranging from smaller powders to larger granules, making it ideal for end-products like Portland cement, instant coffee, and polypropylene beads. The feeder operates with digital control, allowing adjustable flow and time settings for seamless integration into automated production lines. Designed for easy maintenance, the DR 100 supports integration with laboratory and production setups, enhancing efficiency and consistency. With standard compliance and available customizations, it offers robust performance for demanding operational environments.

The post Vibratory feeder for bulk materials and fine powders appeared first on Making.com.

Processes and Refines Microspheres for Drug Delivery Systems

The MSR™ MicroSphere Refiner by Powder Systems Limited (PSL) is a comprehensive solution for pharmaceutical and biotechnology manufacturers focused on drug delivery via microspheres. This fully automated system integrates multiple stages of processing, including classification, filtration, de-watering, washing, drying, freeze-drying, sampling, and recovery. Designed for aseptic, batch operations, it addresses the challenge of handling valuable microspheric products by maximizing product recovery and maintaining batch consistency.

Featuring capabilities for both liquid and solid product types, the MSR™ accommodates various vessel sizes, with options supporting product cake volumes from 1.25 to 21.8 liters. The flexible design of the MSR™ supports multi-product applications, making it adaptable to rapidly changing production requirements. Enhanced process control is ensured through the integration of Process Analytical Technology (PAT), allowing for real-time quality monitoring and adherence to Good Manufacturing Practices (GMP), GAMP5, and 21 CFR Part 11 regulations.

The unit’s modular design supports seamless integration into existing pharmaceutical production lines, with vessel materials ensuring chemical compatibility and corrosion resistance. Maintenance is simplified via a Clean-In-Place (CIP) option, promoting contamination-free operations. The MSR™ is engineered for scalability, enabling a smooth transition from R&D to commercial production, ensuring critical process parameters are maintained throughout scale-up.

The post Microsphere refiner for aseptic drug manufacturing appeared first on Making.com.

Processes and Packages Oat Milk Efficiently

The Industrial Oat Milk Processing Plant from ProSoya Inc. offers a seamless solution for plant-based milk manufacturers aiming to optimize production and quality. This plant excels in integrating key processes—milling, enzyming, separation, sterilization, and packaging—within a continuous, high-speed operation framework. Designed for the production of oat, rice, chia, and quinoa milk, it caters to the growing demand for dairy alternatives in the food and beverage industry. The system handles significant volumes, ensuring throughput efficiency tailored to specific production scales.

Automated through a PLC-controlled system, the plant facilitates remote monitoring, enhancing operational control. Its energy-efficient design reduces consumption by 30% through optimized motor systems, resulting in cost savings. Constructed from high-grade stainless steel, it offers exceptional corrosion resistance and durability. The plant meets industry standards and certifications, assuring compliance within food processing regulations. With an integrated CIP system, it streamlines cleaning processes, ensuring hygiene and reducing downtime. ProSoya Inc. provides comprehensive engineering support, offering customization options to meet unique production requirements, ensuring that each plant is perfectly aligned with customer needs.

The post Oat milk processing plant appeared first on Making.com.

Tips and Rotates Stacked Block Molds

The Stacked Block Mold Tipping Machine from Priamo Food Technologies is designed to efficiently tip and rotate stacks of block molds in cheese production. Fabricated entirely from durable stainless steel, this equipment safely manages delicate curds used in products like Taleggio and Gorgonzola. Featuring both manual and fully automated operations, it is operated through a PLC-controlled electric panel, ensuring precision and integration into existing production lines. The machine’s compact design includes safety barriers, preventing access during operation and assuring operator safety. Its robust construction guarantees reliable performance in demanding settings, supporting dairy producers and cheese manufacturers with efficient mold handling. Available options include custom configurations to meet specific production needs, enhancing throughput and safety while maintaining product quality.

The post Stacked block mold tipping solution appeared first on Making.com.

Stores and Manages Bulk Powder Materials

Powder Process-Solutions offers robust Storage Silos and Hoppers tailored for efficient bulk powder management across the food, dairy, and pharmaceutical industries. Engineered for precision, these systems facilitate seamless loading, discharging, and explosion suppression, adapting to both continuous and manual operations. The silos are designed with special linings and coatings to prevent contamination and maintain product integrity. By offering various material options, including USDA/Dairy construction, these units are both durable and compliant with industry standards. Featuring integrated explosion venting and suppression systems, they enhance safety, while custom inlets and outlets offer flexibility in design. Optional vibratory bin dischargers and hopper fluidization systems ensure smooth material flow, and advanced scale systems provide accuracy in handling. These silos and hoppers are engineered to optimize space, ensure easy cleaning with options for automated CIP systems, and are fully supported with on-site setup and engineering customization to fit your specific processing needs.

The post Storage silos and hoppers for food and dairy industries appeared first on Making.com.

Fills and Seals Bakery and Snack Bags

The Vertical Fill and Seal Machine VFFS from Pattyn is designed specifically for the bakery and snack industries, offering a high-speed, continuous solution for filling and sealing a variety of solid and cake products. Collaborating with a renowned German constructor, Pattyn delivers a machine that supports nearly all bag sizes, featuring a unique width capacity up to 600 mm. This equipment is ideal for packaging products such as bread loaves, croissants, and chocolate truffles. It operates with high reliability and low maintenance costs, encouraging seamless integration into existing production lines. Made from durable stainless steel, it is inclined to suit specific operational needs. Its fully automated and customizable production process ensures compatibility with upstream and downstream equipment like case erectors and bag sealers, promoting a holistic, efficient packaging line without excessive energy consumption.

The post Vertical fill and seal bagging machine for bakery products appeared first on Making.com.

Facilitates Quick Hammer Replacement in Mills

Ottevanger’s Quick Hammer Exchange System revolutionizes maintenance in hammer mills, reducing labor requirements from two operators to one. It boosts efficiency by enabling swift hammer replacement, critical for maintaining feed quality across applications in feed, animal feed, pet food, and grain processing. The system operates through a user-friendly mechanism that simplifies access to hammers, minimizing operational downtime. This engineered solution integrates seamlessly within existing milling and grinding processes and is suitable for manual and semi-automatic operations. Designed for durability and efficiency, it supports the production of pelletized animal feed, poultry feed mash, and other granule or powder products, ensuring consistent output with less maintenance interruption.

The post Quick hammer exchange system for hammer mills appeared first on Making.com.

Dries and Cools Feed Pellets Efficiently

Ottevanger Milling Engineers offers the VD series counterflow pellet dryers, tailored for pet food and aquaculture feed production. These dryers utilize a counterflow air system to efficiently dry and cool feed pellets, enhancing moisture control and uniformity. The continuous operation design integrates seamlessly into your production line, accommodating various feed types like kibble, fish pellets, and shrimp feed. With a drying capacity ranging from 1.2 to 11.0 m², they are engineered for energy efficiency, reducing overall operational costs with precise motor control.

Available in models such as VD 14/14 and VD 28/38, the equipment supports custom configurations to fit specific plant needs. Built from corrosion-resistant materials, these machines are reliable for intensive use in processing environments. Compliance with industry standards ensures safe and optimal performance. Maintenance is streamlined with easy access points, and Ottevanger provides full engineering support for tailored solutions, ensuring these dryers meet your precise operational requirements.

The post Counterflow dryer for pet food and fish feed appeared first on Making.com.

Separates and Purifies Bulk Raw Materials

The Ottevanger Pre-cleaner, featuring a durable rotary drum design, addresses essential cleaning needs in bulk material handling. Designed to separate foreign objects like stones and wood from raw inputs, it ensures high operational reliability for industries such as feed processing and grain milling. Its rotating drum, equipped with a 40×40 mm mesh screen, efficiently screens out unwanted materials, directing them to a secondary outlet, while the good material continues to subsequent processes. Operating at continuous throughput, it serves well in processing capacities up to several tons per hour, making it ideal for high-volume operations. It integrates seamlessly into existing lines, with optional dust aspiration and bypass control for cleaner air and operational versatility. Constructed with replaceable manganese steel wearing plates, it promises durability and reduced maintenance downtime. Additionally, its enclosed design minimizes dust emission, supporting a cleaner work environment. Customizable for varying operational needs, it offers engineering support for specialized applications.

The post Industrial pre-cleaners for raw material safeguarding appeared first on Making.com.

Handles and Navigates Loads in Tight Warehouse Spaces

The Auriga 14RT-H from OCME is a fully automated laser-guided reach truck designed to optimize internal logistics in industries such as beverage, food, and personal care. Its ability to operate at heights up to 8.5 meters and handle loads within tight warehouse spaces makes it exceptional for high-density storage environments. The vehicle’s integration with sophisticated warehouse management systems ensures seamless mission execution, guided by precise navigation and handling capabilities. The Auriga 14RT-H features variable battery solutions to maintain operational autonomy and integrates with existing infrastructure via a hybrid wired and wireless network. Configurable options include battery replacement systems and load customization to adapt to specific process needs. The equipment boasts high throughput with a capacity to lift and transport solid products efficiently and securely, supported by OCME’s advanced battery and supervision technology.

The post Laser guided reach truck for high-density warehousing appeared first on Making.com.