Measures Hardness in Industrial Materials

The Qness 150 CS ECO from QATM is a precision Rockwell hardness tester designed to deliver reliable hardness measurements for a wide range of industrial applications, including metallurgy, automotive, and aerospace sectors. With its robust C-frame design and advanced depth-gauging system, it provides unmatched accuracy for testing metal alloys, precision gears, and structural steel sections.

The system supports a comprehensive force range from 1 kg to 250 kg, making it adaptable to both small and large-scale test pieces. Its fully automated and manual operations allow seamless integration into quality control and research departments. The device features a digital data export interface for comprehensive result management and a user-friendly 7-inch capacitive touchscreen to simplify navigation.

Constructed with a welded steel frame, the Qness 150 CS ECO ensures durability and stability, reducing measurement inaccuracies. Each unit is configured for precision with a direct HEIDENHAIN depth-gauging system, avoiding deformation errors. This tester not only meets DIN and ASTM standards but also facilitates easy test point access through its removable clamping head.

Manufactured in Austria with an eye toward long-term service, this tester includes comprehensive customization options and engineering support, ensuring it meets a myriad of testing requirements efficiently.

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Automates and Manages Hardness Testing Procedures

The Qpix T2 and Qpix Control 2 from QATM Qness GmbH are sophisticated software solutions designed to enhance precision and efficiency in hardness testing processes. This software specializes in automating hardness testing operations for material testing laboratories and industrial production lines, integrating seamlessly with QATM’s range of micro, Rockwell, and macro hardness testers. It facilitates streamlined testing and result management, suitable for applications in metallurgy, electronics, and automotive industries with products like metallic thin films, structural steels, and metal foams.

Equipped with features for both touch screen and PC control operations, the software enhances user interaction, offering semi-automatic management in QA environments. It supports comprehensive data handling through interlinkability with databases and production control systems, ideal for unmanned operations. With the Qness Calibration Manager, it ensures compliance by providing automated reminders for calibration checks and a clear overview of tolerance values.

Customizable to meet unique operational needs, the software encourages efficient testing and calibration, enabling consistent quality control for demanding applications, and supporting future-proof Industry 4.0 integration strategies within modern manufacturing settings.

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Configures Macro Hardness Testing Parameters

The Macro Hardness Tester Configurator by ATM Qness GmbH is an essential tool for laboratories aiming to optimize material characterization processes. This configurator allows you to tailor macro hardness testing setups precisely to your operational needs, enhancing accuracy and repeatability in analyzing metal alloys, ceramics, and composites. It integrates seamlessly into manufacturing and R&D environments, supporting manual, automatic, and fully automated operations. With configurable parameters, it adapts to various testing conditions, making it suitable for testing structural composites and heat-treated steel samples. It boasts efficient energy use and offers robust material options to ensure longevity and reliability in demanding applications. Ideal for research laboratories and industrial quality control, this solution adheres to industry regulations while providing expert engineering support for custom configurations.

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Measures Macro Hardness in Industrial Materials

The Qness 200 CSA+ from ATM Qness GmbH is a fully automated macro hardness tester designed to offer precise measurement capabilities. It features a robust welded steel frame, ensuring durability under demanding industrial conditions. This equipment is equipped with an advanced optical system and a color camera for reliable, reproducible results, ideal for industries like automotive, aerospace, and metallurgy.

The Qness 200 CSA+ operates via an automatic XY slide system, allowing high precision in repeated and progression tests. It supports a wide test force range from 0.5 kg to 187.5 kg, employing electronic force application and closed-loop control for accuracy. Integrated with Qpix Control 2 software, it facilitates seamless operation, offering features like automatic height adjustment and contactless exploration.

Applications include testing steel alloys, titanium aerospace parts, and engineered components such as gear teeth and welded seams. The system’s flexibility makes it suitable for testing in quality control departments and R&D laboratories. Its 5-position tool changer and rapid indenter change mechanism streamline operations, reducing downtime and increasing productivity.

Energy efficiency is enhanced through a high-performance induction motor that optimizes workpiece clamping, while material options ensure versatility in test environments. The Qness 200 CSA+ guarantees precise hardness evaluation, crucial for maintaining material integrity in heat-treated and mechanical components.

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Performs Comprehensive Hardness Testing

The Qness M EVO Series by ATM Qness GmbH comprises versatile hardness testers designed for rigorous material analysis in industries such as automotive, aerospace, and manufacturing. These testers provide precise Brinell, Vickers, Rockwell, and Knoop hardness evaluations, essential for assessing the durability of components like aircraft landing gear and industrial valve bodies. Users can choose from the Qness 250 M EVO, Qness 750 M EVO, and Qness 3000 M EVO, each offering specific test force ranges from 0.3 to 3000 kilograms, accommodating a variety of materials and testing requirements.

Operating manually, semi-automatically, or fully automatically, each model features a capacitive touch display for user-friendly control and an industrial-grade 5-megapixel Ethernet camera for high-quality imaging and stable data transfer. The robust steel frame can be customized to accommodate extra-large workpieces beyond the standard 510 mm test height and 320 mm throat depth. XLED illumination ensures precise Brinell indentation measurements, enhancing accuracy and repeatability.

The series integrates seamlessly within production lines, equipped with Ethernet interfaces for remote operation, ideal for environments with distributed control systems. The Qpix T2 software enhances user interaction with multi-touch capability and automated image analysis, supporting detailed statistical data export in multiple formats. These features, combined with energy-efficient operations and extensive material handling options, make the Qness M EVO series essential for quality control and R&D labs in metal processing and component manufacturing.

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Automates Micro Hardness and Structural Testing

The Qness 60 A+ EVO from Qness GmbH revolutionizes micro hardness testing with unmatched automation and microscopy integration. It excels in performing Brinell, Knoop, and Vickers hardness tests, critical for industries like aerospace and automotive, ensuring detailed material analysis for components such as steel gears and medical implants. Featuring a wide test force range of 0.25 g to 62.5 kg, it accommodates extensive analytical needs. The fully automated operation, supported by Qpix Control2 software, allows for seamless integration into laboratory workflows, maximizing throughput without operator intervention. Its advanced optical system with a color camera provides reliable, high-resolution imaging, akin to sophisticated microscopes. The system includes ASTM and DAkkS-certified Vickers testing diamonds, ensuring rigorous compliance. Configurable with modular tool positions and customizable to specific laboratory needs, the Qness 60 A+ EVO offers precision, efficiency, and flexibility for material testing laboratories and industrial quality control sectors.

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Tests and Analyzes Metal Hardness

The QATM Custom Hardness Testing Solutions offer a comprehensive approach to evaluating metal hardness in large and heavy components, such as those found in the automotive and metallurgy industries. By utilizing fully automated and manual operations, these solutions seamlessly integrate into your production line. Designed for applications across materialography, metal hardness testing, and metal component analysis, it leverages specialized processes including grinding, polishing, etching, and mounting. These systems support crankshafts, Rockwell and Brinell test pieces, ensuring precise and repeatable results. With advanced clamping and cut-off technologies, the equipment permits efficient processing and preparation of metal samples, catering to diverse requirements in R&D and laboratory settings.

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Filters Residual Particles from Cutting Coolant

The QPREP filter systems from QATM are designed to enhance the efficiency and lifespan of metallographic cutting machines by effectively filtering out residual chips and wear particles from coolant systems. These systems feature various mesh sizes to accommodate diverse machine models, ensuring tailored protection and cleaner operation. Ideal for metallic materials, metallographic samples, and precision metal parts, the filters extend the lifespan of cutting machinery by preventing residual contamination. QPREP filter systems integrate seamlessly with both bench-top and floor-standing equipment, supporting manual, automatic, and fully automated operations. Available in various dimensions to fit specific cooling capacities, the systems are perfect for material testing laboratories, R&D centers, and quality control departments. With corrosion-resistant materials and easy maintenance, the QPREP systems provide reliable filtration solutions that contribute to the integrity and quality of the metallographic process.

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Cuts and Prepares Metallographic Samples

QPREP Premium Cut-off Wheels from ATM Qness GmbH are engineered for precision in metallographic sample preparation across various industries. These advanced wheels leverage tailored abrasive compositions, including silicon carbide, aluminum oxide, diamond, and cubic boron nitride, matched with specific bond types like resin, rubber, and bronze to minimize deformation and thermal effects. Ideal for applications involving non-ferrous metals, ceramics, and superalloys, these wheels ensure minimal material distortion and extended service life. Use them manually or in automatic setups to cut materials such as copper wiring, glass lenses, and turbine blades effectively. The cut-off wheels are designed for seamless integration into metallography workflows, supported by user-friendly color coding for easy selection. Whether cutting hard steels or polymers, these wheels meet stringent quality and performance standards, providing reliable and efficient processing in research, laboratory, and industrial environments.

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Measures Tablet Hardness and Physical Dimensions

The TBH 325 series from ERWEKA includes robust tablet hardness testers designed for precise physical quality analysis in pharmaceutical production. This equipment stands out for its ability to test hardness, diameter, thickness, and weight of tablets, tailored to meet the rigorous demands of pharmaceutical manufacturers and biotech companies. Capable of measuring tablet hardness within a range of 10–500 Newton, the TBH 325 features adjustable modes—Constant Speed or Constant Force—to suit various testing needs. Users in quality control and R&D departments benefit from its integrated product memory for up to 50 products, ease of manual operation, and adaptability to various tablet shapes. This ensures compliance with USP, EP, and JP standards, essential for pharmaceutical QA processes.

The LAN/USB interfaces facilitate seamless integration with existing laboratory systems, and optional MC.NET software ensures 21 CFR Part 11 compliance for electronic records and signatures. The menu-driven calibration process, achievable via weight stones or ERWEKA’s AutoCal 2.0 system, allows custom adjustment points to ensure measurement accuracy and consistency across the tablet production line. Its compact design and efficient data management capabilities make the TBH 325 a versatile and indispensable tool for maintaining batch quality and supporting ongoing product development.

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