Filter systems for met cut-off contaminants

Ensure your cutting machines operate smoothly and efficiently by preventing debris from damaging pumps and components with a tailored filter system, extending equipment lifespan and maintaining coolant purity.

Filters Residual Particles from Cutting Coolant

The QPREP filter systems from QATM are designed to enhance the efficiency and lifespan of metallographic cutting machines by effectively filtering out residual chips and wear particles from coolant systems. These systems feature various mesh sizes to accommodate diverse machine models, ensuring tailored protection and cleaner operation. Ideal for metallic materials, metallographic samples, and precision metal parts, the filters extend the lifespan of cutting machinery by preventing residual contamination. QPREP filter systems integrate seamlessly with both bench-top and floor-standing equipment, supporting manual, automatic, and fully automated operations. Available in various dimensions to fit specific cooling capacities, the systems are perfect for material testing laboratories, R&D centers, and quality control departments. With corrosion-resistant materials and easy maintenance, the QPREP systems provide reliable filtration solutions that contribute to the integrity and quality of the metallographic process.

Benefits

  • Extends machinery lifespan by preventing debris buildup in cutting equipment.
  • Enhances coolant cleanliness, reducing maintenance frequency and costs.
  • Provides customizable filtration options to suit specific machine requirements.
  • Supports energy-efficient operations by maintaining optimal equipment performance.
  • Easy integration with existing systems for seamless operational flow.

General


Applications
Metal powders,Sample preparation,Metallographic samples,Cutting machines,Metallic materials
End products
Metallographic specimen mounts,Titanium alloys,Stainless steel plates,Aluminum sections,Gear components,Precision metal parts,Cast iron sections,Alloy billets,Copper sheets,Metal rods
Steps before
Material Preparation,Specimen Mounting,Clamping,Sectioning
Steps after
Grinding,Polishing,Etching,Hardness Testing,Sample Analysis
Input ingredients
cut-off wheel,specimen chips,cooling water,waste water
Output ingredients
residual materials,clean coolant
Market info
QATM is renowned for its expertise in manufacturing high-quality metallographic equipment and consumables, providing innovative solutions for material testing and analysis, which are trusted by laboratories and quality control professionals globally.

Technical Specifications


Mesh size
60 μm / 100 μm / 800 μm / 150 μm
Filter dimensions
490 x 290 x 190 mm / 290 x 150 x 190 mm / 250 x 200 x 155 mm
Coolant recirculation volume
45 Ltr / 15 Ltr
Filter fleece roll length
100 m
Filter fleece roll width
710 mm / 420 mm
Filter fleece mat dimensions
940 x 720 mm / 724 x 720 mm / 235 x 148 mm
Hanging basket dimensions
140 x 80 x 200 mm

Operating Characteristics


Filter system mesh size
60 μm / 100 μm / 800 μm
Cooling system compatibility
Recirculating cooling unit
Filter type
Belt filter / Filter fleece
Filter dimensions
490 x 290 x 190 mm / 290 x 150 x 190 mm / 250 x 200 x 155 mm
Cutting machine compatibility
Brillant 255 / Qcut 400 A / Brillant 270
System protection level
Prevents pump and machine damage
Filter lifespan
Prolongs coolant cleanliness
Custom application filter selection
Based on machine type and usage

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Basket Shape
Hanging
Basket Material
Stainless Steel
Basket Size
140 x 80 x 200 mm
Filter Dimensions
490 x 290 x 190 mm
Mesh Size
60 μm/ 100 μm / 800 μm
Filter Fleece Size
940 x 720 mm
Filter Fleece Material
Coarse,150 μm

Custom Options


Filter mesh size
60 μm / 100 μm / 800 μm
Filter dimension options
490 x 290 x 190 mm
Filter fleece type
Coarse,150 μm
Filter basket material
Stainless steel
Integration with cooling systems
45 Ltr. recirculating cooling unit
Applicable machine models
Brillant 255 / Qcut 400 A