Customized hardness testing solutions
Optimize your testing processes with precision-designed solutions for evaluating metal components, ensuring reliability and performance of critical parts like crankshafts and hardened metal pieces.
Tests and Analyzes Metal Hardness
The QATM Custom Hardness Testing Solutions offer a comprehensive approach to evaluating metal hardness in large and heavy components, such as those found in the automotive and metallurgy industries. By utilizing fully automated and manual operations, these solutions seamlessly integrate into your production line. Designed for applications across materialography, metal hardness testing, and metal component analysis, it leverages specialized processes including grinding, polishing, etching, and mounting. These systems support crankshafts, Rockwell and Brinell test pieces, ensuring precise and repeatable results. With advanced clamping and cut-off technologies, the equipment permits efficient processing and preparation of metal samples, catering to diverse requirements in R&D and laboratory settings.
Benefits
- Enhances testing efficiency by automating repetitive processes, minimizing manual intervention.
- Accommodates large and complex metal components, ensuring comprehensive and accurate hardness evaluations.
- Streamlines sample preparation with integrated cutting, grinding, and polishing, reducing preparation time.
- Ensures precision and consistency in results, supporting quality control and compliance in the automotive and metallurgy sectors.
- Offers flexible operation modes (manual and automated), catering to various testing and production needs.
- Applications
- Materialography,Metal hardness,Metal components,Automotive,Automation,Large and heavy test pieces
- End products
- Brinell test pieces,Rockwell test pieces,Hardened metal parts,Automotive metal components,Crankshafts,Metal samples for analysis
- Steps before
- Cutting,Mounting,Grinding,Polishing,Etching
- Steps after
- Packing,Reporting,Delivery
- Input ingredients
- test pieces,crank shafts,flank surfaces,large test pieces,heavy test pieces,Brinell indentations
- Output ingredients
- hardness values,test point preparation results,Rockwell hardness results,Brinell hardness results
- Market info
- QATM is renowned for its expertise in manufacturing high-quality metallographic equipment and consumables, providing innovative solutions for material testing and analysis, which are trusted by laboratories and quality control professionals globally.
- Automation
- Fully Automated Systems
- Product Size Compatibility
- Large and Heavy Test Pieces
- Delivery System
- Automatic Delivery
- Test Points Preparation
- Automatic Test Point Preparation
- Testing Type
- Brinell,Rockwell,Micro,Macro
- Precision,Accuracy
- Customized Solutions for Accurate Testing
- Clamping Fixtures
- Automotive Industry Applications
- Support Options
- Project Management from Start to Finish
- Hardness Testers
- Fully Automatic
- Automation level
- Fully Automatic / Semi-Automatic / Manual
- Batch vs. continuous operation
- Batch / Inline Continuous
- Changeover time
- Quick / Rapid
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- Automated / Manual
- Energy efficiency
- High / Low
- Integration with existing systems
- Seamless / Customizable Integration
- Level of customization
- High / Medium / Low
- Testing accuracy
- ±0.1% / ±0.5%
- User interface
- Touchscreen / Button Panel
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Type of hardness test
- Micro / Rockwell / Brinell
- ISO 9001
- Quality Management Systems
- ISO 17025
- Testing and Calibration Laboratories
- RoHS compliance
- Restriction of Hazardous Substances
- Machine footprint
- N/A
- Control panel type
- N/A
- Compact footprint
- N/A
- Discharge method
- N/A
- Control panel type
- Touchscreen / Digital
- Integration possibilities
- Automation systems / SCADA
- Customization of test point preparation
- Automatic delivery
- Clamping fixture customization
- Automotive applications
- Automation level
- Fully automated / Manual