Processes and Molds Dough for Consistent Biscuits

The high-capacity rotary molder from GEA is designed for bakery and confectionery manufacturers aiming for precision in dough forming and molding. This equipment stands out for its ability to maintain consistent dough weight through automatic belt tension and tracking, making it ideal for producing biscuits, cookies, and shortbread. With a customizable design, including tool-free mold changeover and the option for larger diameter forming rolls, it ensures smooth dough piece extraction and high-quality product output.

Applications span snacks, sweets, and bakery products, producing items such as digestive biscuits, chocolate chip cookies, and butter shortbread. It operates in continuous, high-speed, and automatic modes, integrating seamlessly with existing production lines via full servo-motor control and a user-friendly interface. The rotary molder reduces downtime with quick product changeovers and allows for optional accessories like egg wash distributors and sugar sprinklers. Compliance with the highest safety, hygiene, and sanitization standards ensures reliable operation and product quality.

Available in materials that meet food industry standards, GEA provides comprehensive engineering support and customization options tailored to specific production needs.

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Forms, Fills, Seals, and Labels Diverse Packages

The Otello and F220 from Opem are versatile vertical packaging machines engineered for seamless integration into food and pet food production lines. Utilizing an electronically controlled, programmable system, these machines excel in forming, filling, and sealing a wide array of products, including coffee pods, capsules, and vacuum-packed goods.

What sets them apart is their ability to accommodate a range of product types—solid, powder, and granules—making them ideal for manufacturing coffee pods, tea pods, and diverse pet food packages. Capable of handling up to 60 packs per minute, these high-speed systems ensure efficient operations without compromising precision.

The machines feature inert gas flush and various printing and labeling options, such as hot printer and inkjet printer, to meet specific packaging demands. They are designed for easy maintenance with accessible components and come with engineering support for customization to fit unique production requirements.

Tailored for food and beverage manufacturers, coffee producers, and packaging companies, the Otello and F220 help streamline packaging operations, improve throughput, and maintain product integrity across a spectrum of applications.

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Forms and Seals RSC American Cartons

The FORM 2010 by APE Impianti is a compact carton forming machine specifically designed for RSC American cartons, providing seamless integration into fast-paced packaging lines. Utilizing Axipack technology, this machine offers unparalleled flexibility, adapting to your production space and needs with its modular construction. Capable of forming up to 12,000 cartons per hour, it reduces energy consumption with precision-controlled brushless motors. Ideal for applications in wine, beer, distillate, and food industries, it efficiently packages glass bottles and other solid products. The FORM 2010’s advanced features, including a single operator panel for streamlined control, ensure it meets rigorous production demands while minimizing footprint and optimizing efficiency.

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Forms and Seals Cartons for Beverage Packaging

The FORM 3000 from APE Impianti is an innovative high-speed carton forming and sealing system designed specifically for beverage manufacturers, wineries, breweries, and distilleries. This system offers precise forming and hot glue sealing for RSC and American cartons, making it ideal for packaging a wide variety of glass bottles, including wine, craft beer, and spirits. Utilizing advanced electronic motion control and brushless motors, the FORM 3000 ensures efficient, continuous operations with minimal maintenance. Capable of processing up to 24,000 bottles per hour, this machine integrates seamlessly with existing production lines, offering automated format changes via an intuitive HMI interface. Its robust construction supports long-term reliability and energy efficiency, with a design customizable to support diverse packaging needs across multiple beverage types.

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Automates Bag-in-Box Packaging Processes

The Series Bag in Box from APE IMPIANTI is an engineered-to-order solution designed for efficient and precise Bag-in-Box packaging. This line integrates seamlessly with various liquid packaging operations, such as wine, beer, spirits, and liquid foods, to optimize your production workflow. It includes key components like the FORM BIB case erector, CH BIB case sealer, and the TRIO monoblock for precise bag handling.

Specialized for high-speed operations, the system automates the erecting, sealing, and packing processes, handling up to 1,000 bags per hour. Its PLC-controlled automation ensures seamless integration and continuous operation across your packaging line, minimizing downtime and labor costs.

Crafted with robust stainless steel options, the equipment offers high durability and resistance to corrosion, suitable for food-grade applications. It supports energy-efficient operations, reducing energy consumption while maintaining high throughput. The Series Bag in Box line is engineered to meet industry standards for safety and quality, providing reliable performance in demanding production environments. Additionally, customization options are available to tailor the equipment to specific production needs, supported by comprehensive engineering assistance.

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Forms, Fills, Seals, and Cuts Packaging

The SEPP machine from Niverplast B.V. is a versatile vertical form fill seal solution designed to streamline the packaging process across a range of industries including bakery, meat, and e-commerce. Distinguished by its compact design, the SEPP operates with an intuitive touchscreen interface, configured in multiple languages, ensuring ease of use in fast-paced environments. Capable of packaging up to 1,800 bags per hour, this machine accommodates a wide variety of film roll sizes to suit different packaging needs.

Niverplast’s SEPP can be configured in a vertical or 45° inclined filling position, providing flexibility to match production line requirements. Its fully stainless-steel construction and low-maintenance design offer robust performance, while integrated film alignment maintains precise packaging consistency. With impulse sealing and a film cutting blade, the SEPP supports continuous operation, minimizing downtime and maximizing efficiency. Optional modules, such as a thermotransfer print and gusseted bag capability, further enhance its functionality. Perfect for processing solid and powdered products, SEPP seamlessly integrates into existing packaging lines, improving throughput and operational efficiency while maintaining product integrity.

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Automates High-Speed Bag Placement

The SpeedyPlast by Niverplast is a versatile high-speed bag placer, ideal for industries such as bakery, meat, fish, oils, and e-commerce. It features a seamless bagging process that includes placing, opening, spreading, and inserting pre-fabricated bags over solid products like bread loaves, frozen fish fillets, and kiwi packages. Its compact design supports up to 25 placements per minute, ensuring continuous, uninterrupted operations. The SpeedyPlast integrates easily into existing production lines, offering custom automation options, including recipes for various box sizes and data printing capabilities. Available in stainless steel, it provides corrosion resistance and low maintenance costs, maximizing operational efficiency. Its innovative technology minimizes air entrapment between bags and boxes, enhancing product preservation and packaging quality. With a focus on low total cost of ownership, the SpeedyPlast offers exceptional value through energy-efficient operation and engineering support for custom-built solutions.

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Forms and Portions Diverse Food and Plant-Based Products

The PlateFormer by Marel is a high-pressure forming machine engineered for the food industry, catering to the creation of both meat and plant-based products. This equipment stands out for its ability to produce consistently shaped products with minimal weight variation, leveraging precise control over pressure, filling time, and temperature. Designed for a variety of end products including soy patties, chicken nuggets, and vegan sausages, it accommodates diverse formulations with ease.

The PlateFormer supports production capacities up to 2,500 kg/h, making it suitable for high-volume operations. Its user-friendly interface allows operators to easily configure and recall product recipes through a touch screen, enhancing operational efficiency and flexibility. The machine features seamless integration within existing processing lines, offering automated, continuous production.

Constructed from robust materials, the PlateFormer ensures durability and easy maintenance, while its design facilitates quick cleaning processes. Marel’s global support network provides comprehensive service, ensuring continuous performance and minimizing downtime. Whether you’re processing meat or plant-based alternatives, the PlateFormer is engineered to meet the exacting standards of modern food production.

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Forms and Portions Plant-Based and Convenience Foods

The RevoPortioner from Marel is a low-pressure forming machine designed for plant-based and convenience food processors seeking uniformity in product shape and weight. It employs interchangeable Helix Drum technology to efficiently create various 2D and 3D shapes, such as soy-based burgers and vegan tenders, while minimizing raw material waste to a remarkable 0.3%. Available in models with belt widths up to 1,000 mm, it processes up to 8,000 kg of material per hour, meeting the demands of high-speed production environments. The RevoPortioner operates continuously and integrates seamlessly into production lines with its innovative air release system, which enhances downstream processes like coating and cooking. The Helix Drum technology allows for consistent filling pressure, increasing capacity and product quality. Energy-efficient drum cleaning and V-Pump options further optimize performance, while the Innova Food Processing Software offers real-time production insights and full traceability. With compliance to stringent hygiene standards, the RevoPortioner is engineered to deliver high-quality, reliable performance tailored to your operational needs.

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Forms and Fills Plant-Based and Convenience Foods

The MasterFormer from Marel is a low-pressure forming machine designed for the intricate demands of plant-based and convenience food production. It stands out for its ability to preserve the structure and texture of ingredients like soy and tofu, ensuring the end products, such as vegan burgers and pesto-filled veggie patties, have a superior, handmade appearance. With a unique forming unit, it allows quick swaps for shape and dimension changes, offering flexibility in production lines. The MasterFormer supports continuous, high-speed operations with the capability to form, fill, and portion both solid and liquid components, achieving efficient throughput. Its modular design includes the MasterSlice and MasterFill modules for solid, liquid, and paste fillings, enhancing product diversity. This equipment is engineered for seamless integration into processing and packaging systems, providing food producers and manufacturers with advanced solutions to meet eclectic consumer tastes. Maintenance is streamlined through its user-friendly design, while customization options and Marel’s engineering support ensure configuration adaptability to specific production needs.

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