Grinds and Mills Sugar into Fine Powder

The Sugar Powder Mill MKPD-1000 from Memak is engineered to meet the precise grinding needs of confectionery and bakery industries. This mill transforms granulated sugar into fine powder with particle sizes ranging from 25 to 85 microns, ideal for creating icing sugar, dessert toppings, and chocolate dusting. Utilizing a high-speed milling process, it maintains continuous operation with a capacity ranging from 650 to 1,000 kg per hour. The system is designed for seamless integration into existing production lines, featuring a PLC-controlled interface for ease of use and reduced operational downtime. Its main motor, operating at 7.5 kW and 2,800 rpm, ensures efficient grinding, while anti-dust and spiral feeder motors enhance operational safety and consistency. Built with food-grade materials, the MKPD-1000 supports hygienic production environments and meets industry standards for safety and cleanliness. Optional configurations and engineering support are available to meet unique production requirements.

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Mills and Grinds Materials with Precision

The KEK Cone Mill from Kemutec is a versatile milling machine that stands out for its ability to produce uniform and consistent particle sizes across a wide range of materials. This cone mill is ideal for intermediate sizing in both wet and dry granulation processes, making it suitable for the food, pharmaceutical, and chemical industries. With a gentle, low-energy grinding action, the KEK Cone Mill minimizes noise, heat generation, and dust, significantly reducing air filtration installation costs.

Its advanced design includes variable speed control and multiple drive configurations, offering flexibility in operation. The mill’s adaptable structure allows for integration into continuous production lines, and it can handle a variety of end-products such as dextrose tablets, detergent granules, and dye blends. The KEK Cone Mill supports efficient processing with models catering from bench-top to full-scale production capacities, including an explosion-proof CM800 model. Customized design options and a fully immersible cleaning feature ensure easy maintenance and alignment with specific processing requirements.

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Forms Uniform Cylindrical Granules through Extrusion

The Gear Pelletizer AGF, offered by Hosokawa Alpine, employs a unique low-pressure extrusion process to create uniform cylindrical granules. Specially designed with counter-rotating toothed rollers, it excels in producing precise granules from materials such as titanium dioxide, industrial wax, and lithium-ion battery components. With an operational capacity ranging from 40 to 3,000 kg/h, the AGF series supports continuous, dust-tight, and gas-tight production, ideal for environments with stringent adherence to inert gas or solvent use. The machine’s integration capabilities include seamless incorporation into existing production lines for sectors like chemicals, food, and recycling. Built with corrosion-resistant materials, it is compatible with a range of industrial applications and complies with industry standards. Easy maintenance is ensured with integrated features enabling efficient cleaning and component accessibility. Additionally, customization options are available to meet specific production needs, supported by Hosokawa Alpine’s expert engineering assistance.

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Crushes and Prepares Materials for Processing

The Pre-Crusher APC from Hosokawa is an essential device designed for pre-processing solid materials in various industries, from chemicals to food and pharmaceuticals. Engineered to crush and prepare materials, the APC utilizes counter-rotating grinding rollers to break down large, non-free-flowing flakes into smaller, more manageable pieces for further processing.

This robust equipment supports applications such as initial crushing stages in flake granulation and creating dust-free coarse materials. It’s ideal for producing end-products like pharmaceutical tablets, granulated graphite, and wax pellets. With a throughput capacity ranging from 1 to 120 tons per hour, it accommodates diverse industrial needs.

The Pre-Crusher APC features a drive unit with options up to 2 x 15 kW, ensuring powerful and efficient operation. It accommodates a range of roller diameters and working widths, suited for various material sizes and process requirements.

Designed for continuous operation, this pre-crusher integrates seamlessly into existing production lines and is available in customization options to match specified operational conditions. Additionally, hardened break-off pins and task-welded break-off discs ensure durability and consistent performance across different batch runs.

Compliant with industry standards, the APC from Hosokawa offers reliable operation and engineering support, with possible customizable configurations to fit specific process demands.

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Processes and Grinds Minerals into Fine Powders

The AWM Table Roller Mill from Hosokawa Alpine is engineered to deliver precise and efficient grinding of mineral raw materials. This equipment stands out with its integrated classifier that ensures energy-efficient comminution at high throughput rates. Ideal for industries ranging from chemical and food to recycling and pharmaceuticals, it processes a wide array of products such as battery-grade lithium compounds and granulated sugar. The mill’s continuous operation supports high-speed processing and is suited for various applications including grinding, drying, and pelleting. Equipped with robust automation systems, it integrates seamlessly into existing production lines while ensuring reduced energy consumption through advanced motor control. Built with durable materials, the AWM offers optional corrosion-resistant materials for handling abrasive or reactive substances, and adheres to relevant industry standards. Furthermore, Hosokawa Alpine provides customization options and engineering support to tailor the mill to specific customer needs, ensuring optimal performance and ease of maintenance.

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Controls and Discharges Fine-Grained Powders and Granulates

The Rotary Valves from Hosokawa Solids, a specialist in bulk solids handling, are specifically engineered for precise dosing and discharge of fine-grained and granular materials. These rotary valves excel in environments requiring stringent dust explosion safety, adhering to ATEX directives for various zones. Designed with versatility, they accommodate applications ranging from chemical processing to food and pharmaceuticals, seamlessly managing materials like polyethylene powders, lithium-ion battery components, and nutraceutical tablets.

Available models, such as the SRVS-basic and SRVP-protection system types, provide specific features like low pulsation discharge and enhanced safety for dust-prone areas. These units handle continuous operations efficiently with minimal manual intervention, integrating well into automated production lines. The valves’ robust construction, using materials like stainless and wear-resistant steel, ensures durability and reliability under demanding conditions.

Energy-efficient design and tailored solutions, such as scraper and blow-through rotary variants, enhance operational fluidity, while easy-to-disassemble formats simplify cleaning and maintenance. Customization options allow adaptation to specific site requirements, supported by Hosokawa’s engineering expertise for seamless integration and optimal performance.

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Processes and Classifies Diverse Material Types Efficiently

The Alpine Multiprocessing System from Hosokawa Alpine is an innovative solution designed to handle a wide range of material processing tasks with unmatched versatility and efficiency. What sets this system apart is its ability to integrate multiple mill types into one mobile and compact unit, allowing seamless transitions between grinding and classifying processes. This system is ideal for applications in the chemical, food, pharmaceutical, and recycling industries, producing end-products like titanium dioxide pigment, lithium-ion battery components, and lactose powders.

The operational principle relies on a modular design with interchangeable mill types, enabling R&D and pilot-scale operations to execute various processes such as grinding, milling, and compacting with ease. With the capability to support both small R&D labs and large-scale production facilities, this system ensures scalability and flexibility in production.

Automation is facilitated through a PLC-controlled interface, allowing precise control and integration into existing production lines. Built for efficiency, the system features energy-optimized motor controls that reduce power consumption, and it is constructed from high-quality materials that ensure durability and resistance to corrosion.

Compliant with GMP standards, the system provides easy cleaning and maintenance solutions, minimizing downtime with quick changeovers and clean-in-place options. Customizable features and engineering support offer tailored solutions to meet specific production needs, making the Alpine Multiprocessing System a versatile powerhouse in material processing.

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Grinds and Processes Coarse Fibrous Materials

The Alpine Microburst AMB Spiral Jet Mill from Hosokawa Alpine is designed for ultra-fine grinding of coarse and fibrous materials without the need for pre-crushing, distinguishing itself with a large, central inlet ideal for diverse applications such as functional food, cosmetics, and pharmaceuticals. The mill efficiently processes materials like cellulose and cannabis into powders and granules, leveraging its customizable grinding chamber and modular design. It operates continuously and at high speed, integrating seamlessly into production lines with a user-friendly, PLC-controlled system. Optional ceramic components ensure high wear protection, and the machine’s hygienic, stainless steel design meets GMP standards, supporting quick cleaning and low-maintenance operations. Configurations include stand-alone baseline versions to economically accommodate varied operational needs.

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Micronises and Classifies Fine Powders Efficiently

The AS 200 II Baseline Spiral Jet Mill from Hosokawa Alpine is a compact machine designed for ultrafine micronisation. It stands out with its robust performance tailored to pharmaceutical, chemical, food, mineral, and metal processing applications. Using high-pressure gas, this spiral jet mill ensures precise particle size reduction, essential for applications like progesterone and omeprazole production, cosmetic powders, and more. It accommodates throughput rates from 5 to 40 kg/h while maintaining product fineness levels within 1 to 40 µm, making it suitable for continuous and scalable batch processing.

Engineered with cGMP compliance, the AS 200 II Baseline ensures high cleanability, featuring a design that minimizes the number of parts, thus simplifying maintenance and cleaning. Its pneumatically controlled vibratory feed plate and sophisticated filter system enhance operational flexibility and reduce noise emissions. Additionally, a range of material dosing options, such as fluidizing injector lances and optional dosing screws, support accurate feeding for diverse product characteristics.

This model operates efficiently with universal voltage capabilities and complies with European safety standards. It offers versatile integration into production lines, thanks to its compact design and plug-and-play functionality. For industries requiring high standards of cleanliness and precision, especially those adhering to international pharmaceutical standards, the AS 200 II Baseline is an optimal choice. Customization options further enhance its adaptability, supported by Hosokawa Alpine’s engineering expertise.

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Processes and Classifies Ultra-Fine Powders

The TDG High-Performance Jet Mill from Hosokawa Alpine excels in ultra-fine powder processing, providing a technological edge in industries such as chemicals, pharmaceuticals, and food production. Utilizing a fluidised bed opposed jet milling system, it achieves high fineness and throughput by employing a new double flooded classifying wheel based on Vorced Fortex Technology. This equipment is particularly effective for applications ranging from mineral powders to metal and polymer additive manufacturing.

The TDG jet mill operates using high-speed compressed gas, accelerated via Laval nozzles for optimal particle micronization. It supports continuous operation with a dynamic deflector-wheel classifier ensuring precise classification of particles as small as micron levels. The equipment is capable of processing applications like talc, barium sulfate, and various advanced materials, producing end-products such as metal 3D printing powders and API inhaler formulations.

This model supports a processing capacity with throughput augmentation at consistent fineness. Featuring high-speed and large-classifying wheel capability, it reduces energy consumption by integrating high product loading in nozzle jets. Available in materials like mild steel, stainless steel, or wear-resistant ceramic (Al2O3), it caters to diverse operational needs, supporting compliance with industry standards.

Additionally, the TDG offers ease in maintenance with intuitive control mechanisms, ensuring reliable high-capacity operation while reducing operational costs. Customization support includes rotor speeds and material build adjustments, ensuring integration into specialized production lines for enhanced process optimization.

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