Tilts and Unloads Bulk Produce Efficiently

The Truck Dumping Hydraulic Lift System from Heat and Control revolutionizes unloading processes in food and agricultural industries. This system features a grade-level hydraulic lift capable of tilting 70-foot trailers at a 45° angle, allowing gravity to efficiently unload bulk products such as potatoes, onions, and fresh produce. Its robust design minimizes product damage and labor costs by eliminating traditional mechanical and manual unloading methods. With a pre-assembled configuration that includes two hydraulic pumps, full-flow oil filters, motors, and a control panel, the system integrates smoothly into existing operations and starts functioning rapidly if equipped with a level concrete slab-on-grade and main electrical supply. The system’s design offers easy access for truck drivers with full-length wheel rails, streamlining the unloading process. Suitable for continuous or manual operations, it can handle diverse applications, producing diced onions, crinkle cut fries, and hard-bite kettle chips, among others. Additionally, its engineering support offers customizable solutions to meet specific plant requirements.

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Controls Oil Temperature and Moisture for Snack Production

The Unitized Vacuum Fryer from Heat and Control offers a unique solution for snack manufacturers and food processing companies. This fryer creates its own internal vacuum, efficiently boiling off product moisture at lower temperatures to produce high-quality snacks from high-sugar products without browning. The integrated centrifuge reduces the finished oil content, ensuring crispier, tastier outputs. Ideal for potato crisps, dried apple rings, and caramelized fruit snacks, the fryer supports continuous high-speed operations vital for snack production. Its PLC-controlled system facilitates seamless integration into existing lines, optimizing energy use by maintaining oil temperatures below 248°F to minimize acrylamide formation. The stainless steel construction provides enhanced durability and corrosion resistance, meeting food industry standards. The fryer is designed for easy access during cleaning and maintenance, streamlining operations while minimizing downtime. Customizable features and engineering support ensure the Unitized Vacuum Fryer adapts to your production needs.

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Detects Contaminants in Food and Pharmaceutical Products

The Ishida IX-G2 Series X-ray Inspection System is engineered for seamless contaminant detection across food and pharmaceutical lines. Utilizing dual energy X-ray sensors, it distinguishes between different densities and material types to identify even the smallest contaminants such as bone, shell, metal, glass, and rubber. With applications ranging from poultry and seafood to pharmaceutical tablets, this system ensures comprehensive inspection of diverse end-products like chicken nuggets, cornflakes, sugar granules, and vitamin tablets. The IX-G2 features continuous, high-speed operation, integrating effortlessly into existing production lines. Its stainless steel construction and IP66 waterproof conveyor facilitate easy cleaning and maintenance, minimizing downtime. Suitable for various processing environments, the system complies with industry standards, offering reliability and safety in high-demand scenarios.

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Deposits Product with Precision and Flexibility

The Product Transfer Shuttle, a specialized solution in Heat and Control’s lineup, is engineered to enhance your packaging operations by precisely depositing dry, fresh, and frozen food products, as well as meat, poultry, and seafood, from multihead weighers to multiple filling positions. This shuttle utilizes customizable servo motor, stepper motor, or pneumatic drive options to align with your specific production needs, supporting automated and intermittent motion processes. Integrating seamlessly into existing lines, this equipment is ideal for producing cereal flakes, granola bars, frozen vegetables, fresh salad mixes, poultry nuggets, fish fillets, meat patties, and more. Designed to meet stringent USDA and AMI sanitary requirements, it offers the flexibility of floor mounting, overhead structure installation, or as a portable unit on casters. With options for varied pocket sizes and configurations, the Product Transfer Shuttle delivers efficient, precise, and adaptable product handling, essential for optimizing high-volume production lines across diverse food processing industries.

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Converts Exhaust Heat into Usable Energy

The Heat Recovery System from Heat and Control transforms wasted fryer exhaust heat into usable energy, enhancing operational efficiency in food processing facilities. This system is particularly beneficial for manufacturers of potato chips, French fries, and confections, offering a reduction in energy consumption through the utilization of optimized heat exchange processes. Designed for integration with existing production lines, it supports continuous operation, making it ideal for high-demand environments.

Providing a customizable solution to fit your specific production needs, this system caters to a wide range of applications, including heat generation for plant sanitation and hot water production for blanchers. With capacities tailored to your throughput requirements, it is an essential component for increasing energy recovery efficiency.

The Heat Recovery System features PLC control for seamless integration into modern production networks, allowing for real-time energy monitoring and optimization. Constructed from materials resistant to high-temperature corrosion, it promises longevity and reliability in harsh industrial settings. This system aligns with environmental compliance standards, ensuring that your operations meet sustainable production goals. Maintenance is simplified through accessible design, minimizing downtime and promoting continuous, uninterrupted workflow. For installation and customization, Heat and Control provide extensive engineering support to ensure optimal system configuration for your unique production demands.

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Reduces Oil and Acrylamide in Potato Products

The E-FLO Electroporation System by Heat and Control is designed to enhance potato and snack food processing by utilizing Pulse Electric Field (PEF) technology. This system specializes in reducing oil and acrylamide levels in potato chips, french fries, and other root vegetable products, improving yield and texture flexibility. The process permeabilizes cell membranes, minimizing the need for traditional blanching and enhancing sugar and amino acid removal. Capable of continuous high-speed operations, the E-FLO system facilitates integration into existing production lines with ease. With its focus on energy efficiency, reduced maintenance downtime, and improved product quality, it’s an ideal solution for snack food manufacturers looking to maintain high throughput and exceptional product standards. Constructed with durable materials, the system ensures longevity and compatibility with rigorous production demands.

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Balances Moisture in Tortilla and Corn Products

The Corn Products Conditioning System is a vital component in Heat and Control’s suite of solutions for the snack and tortilla production industry. Designed to efficiently balance moisture in corn-based products, this system is essential for preventing blister formation during frying. With its enclosed cabinet technology, it creates an optimal humid environment, ensuring moisture equilibrium within chips and shells before frying. Ideal for producing nacho cheese tortilla chips, blue corn chips, and crispy taco shells, this system integrates seamlessly into continuous operations. Available in one, three, and five-tier models, it supports various conditioning times while occupying minimal floor space. The stainless steel finish not only enhances its durability but also simplifies cleaning procedures with its accessible design. This system is particularly beneficial for food processing companies and snack manufacturers who aim to optimize product quality and production efficiency.

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Extracts and Optimizes Yield in Liquid Processing

The Elea PEF Advantage Pipe Extraction System offers advanced processing capabilities for food and beverage manufacturers seeking to optimize yield and quality in liquid and semi-liquid production. Utilizing Pulsed Electric Field technology, it enhances extraction efficiency by electroporating cell membranes, allowing for improved retrieval of valuable ingredients from materials like wine, olive oil, algae, and vegetables. Designed to handle up to 50 tons per hour, this system supports continuous, automated operations with a hygienic, compact design ready for easy integration into existing lines. Complete with CIP and SIP capabilities, it meets HACCP requirements, offering a robust solution with customizable process control and remote monitoring for seamless operation. Constructed from durable materials to resist corrosion and supported by Elea’s technical care, the system ensures longevity and minimal downtime, making it ideal for diverse industries including food, agriculture, and biotechnology.

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Controls Microenvironment and Cultures Cells Continuously

The Bioprocessor from Stämm consolidates the functionality of a biotech facility into a desktop unit, revolutionizing biomanufacturing with its plug-and-play design. This all-in-one system maintains continuous, unidirectional, and laminar flow, crucial for precise cell culture control and productivity. Specializing in real-time microenvironment management, it monitors and adjusts culture medium, pH, dissolved oxygen, and cell density online and inline.

Ideal for applications such as producing recombinant proteins, monoclonal antibodies, and biocompatible scaffolds, the Bioprocessor serves various industries from biopharmaceuticals to liquid vaccines production. Its integration of technologies like microfluidics and electroporation enhances process efficiency, reducing reagent usage and optimizing cell membrane interactions for sterilization.

Configured to support diverse operations from R&D labs to full-scale production facilities, this unit easily fits into existing processes, minimizing space requirements by up to 200x compared to traditional setups. With an estimated 70x increase in productivity, it paves the way for scalable, efficient biomanufacturing solutions.

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