Grinds and Crushes Medium-Hard to Hard Materials

The Disc Mill DM 200 from Retsch is engineered to deliver consistent and precise grinding for laboratory and pilot plant operations. Leveraging a robust design, it operates efficiently under diverse conditions, making it ideal for applications in fields such as metallurgy, ceramics, and electronics. Its distinctive mechanism consists of two vertical, meshing grinding discs, where one rotating disc applies pressure and friction against a fixed counterpart. This method ensures thorough preliminary and fine crushing of medium-hard to hard materials, with adjustable gap widths between 0.05 to 5 mm for optimal control over particle fineness.

Capable of processing a broad range of materials—from bauxites and cement clinker to ores and metals—the DM 200 supports a variety of industrial and research applications. Its capacity is augmented by durable grinding discs available in materials like zirconium oxide and tungsten carbide for contamination-free processing. The integrated dust extraction connection minimizes airborne particulates, enhancing operational safety and cleanliness.

The DM 200 features a continuous adjustment capability that allows real-time monitoring and alteration of gap settings through an observation window, ensuring operational flexibility. Designed for integration into existing production lines, it operates with a 1.5 kW, 3-phase geared motor, supporting various voltages, and offers an IP 55 protection rating, confirming its suitability for demanding environments. With its straightforward maintenance, durable construction, and precision engineering, the Disc Mill DM 200 stands as a critical asset for achieving high-quality material processing.

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Pulverizes and Homogenizes Sample Materials Efficiently

The Vibratory Disc Mill RS 200 from Retsch is a robust solution for laboratories needing precise sample processing. It employs circular horizontal vibrations driven by a powerful 1.5 kW motor, generating intense pressure and friction to achieve analytical fineness within minutes. Specifically designed for industries such as construction materials, geology, and ceramics, it ensures reproducible results essential for quality control. The RS 200 processes a diverse range of materials including cement, minerals, and metal oxides, making it indispensable for producing refined powders. With a capacity to handle 15-250 ml batches, it offers speed variability from 700 to 1500 rpm and automatic speed adjustments for tungsten carbide or agate sets, enhancing material preservation and energy efficiency. Safety features include a noise-insulated chamber and sensor-controlled operations. Supported by a user-friendly interface with digital settings, it allows storing multiple operating protocols and facilitates seamless integration into automated laboratory environments. The grinding sets, available in various materials like zirconium oxide and hardened steel, assure durability and resistance to mechanical stress, while allowing easy cleaning and maintenance.

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Processes and Prepares Samples for Various Industries

The Retsch Sample Preparation Equipment, part of the Assisting line, optimizes laboratory workflows by ensuring reproducible sample processing through dividing, feeding, drying, and pelletizing. Ideal for applications such as producing APIs, metal oxide powders, and polymer beads, this equipment supports both batch and continuous operations. It features advanced sample handling technology that seamlessly integrates with upstream and downstream processes, enhancing automation via optional PLC control. Energy efficiency is achieved through optimized motor control, reducing consumption by up to 30%. Constructed from durable materials like stainless steel to withstand harsh conditions, it adheres to GMP standards, ensuring reliability in pharmaceutical and chemical applications. Customizable features and professional engineering support cater to specific client needs, while maintenance is simplified with accessible design and optional CIP systems.

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Processes and Controls Production for Diverse Applications

The ProXES engineered-to-order Continuous Processing System excels at integrating multiple critical functions such as aseptic processing, emulsifying, and crystallizing, tailored for the food, personal care, pharma, and advanced materials industries. It efficiently manages applications from baby food and chocolate to creams and chemical suspensions. Capable of handling both liquid and solid product types with a focus on high-speed operations, the system processes up to several thousand kilograms per hour, depending on the configuration. Its modular design supports seamless integration with existing production lines, offering advanced PLC control for precise process management.

With a commitment to energy efficiency, the system incorporates sophisticated motor control for reduced energy consumption and supports CIP systems for effortless, contamination-free cleaning. Constructed from high-grade materials like stainless steel to ensure compliance with industry standards, it meets GMP and FDA regulations for sensitive applications. ProXES provides robust customization options, enabling tailored solutions from throughput capacities to material choice, ensuring operational reliability and optimal performance in challenging environments.

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Processes and Blends Ingredients Continuously

The Conti Preparation Lines by ProXES offer an innovative solution for continuous, high-speed production across multiple industries, including food, personal care, pharmaceutical, and advanced materials. These lines feature a modular design that seamlessly integrates into existing operations, enabling the precise processing of liquids, powders, and slurries. With their robust blending and emulsifying capabilities, these systems efficiently produce a diverse range of end products such as caramel candy, cheese dips, and aloe vera lotions. Equipped with advanced automation and PLC control, the lines ensure optimal process management and scalability, accommodating throughputs of up to 4,000 kg per hour. Known for their energy efficiency, they reduce operational costs by leveraging highly efficient motor control systems. Constructed from high-grade materials like stainless steel, they offer excellent corrosion resistance, making them suitable for handling various chemical formulations. Adhering to GMP standards, these lines support stringent quality requirements and include a fully integrated CIP system for effective, rapid cleaning. ProXES provides comprehensive engineering support and customization options to tailor these lines to your specific production needs.

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Mills Fruits and Vegetables for Juice Extraction

The CM50 Grinding Mill from Bucher Unipektin is designed specifically for the efficient milling of fruits and vegetables, optimizing the juice extraction process essential for NFC cloudy juice production. This grinding mill features a unique disc mechanism with star-like grinding knives, ensuring even particle separation through high-speed rotation. The device allows adjustable particle size through variable speed control and discharge slot adjustment, making it suitable for a range of end-products such as apple and carrot juices as well as berry and vegetable mash.

With a throughput capacity of up to 50 tons per hour for apples and up to 12 tons per hour for carrots, it is ideal for high-volume operations. The machine is integrated with dual motors and frequency converters, controllable via a stainless steel PLC system and touch screen for seamless automation.

Constructed for durability and long-term use, maintenance is straightforward due to its pivoting grinding tool mechanism, enabling easy access for knife replacement. Weighing 700 kg, the CM50 is compact while providing robust grinding capabilities. Its design not only enhances juice yield but also reduces oxidation during processing, making it an indispensable asset for juice manufacturers and food processing facilities focused on high-quality production lines.

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