Processes and Heat Treats Liquid and Slurry Products

The COOK-IT® from ProXES GmbH offers manufacturers a comprehensive solution for processing liquid and slurry products efficiently. Featuring a unique tiltable vessel design with direct steam injection and double jacket heating systems, this cooker system ensures uniform heating and minimizes scorching. With capabilities of up to 3,600 liters per hour, it expertly handles a variety of applications including soups, sauces, and purees. This equipment seamlessly integrates into production lines with PLC control and offers significant energy savings via indirect heating processes. Built with durable materials suitable for food and personal care industries, the COOK-IT® meets stringent hygiene standards and offers optional configurations for specific production needs. Maintenance is streamlined with its integrated Clean-in-Place (CIP) system, ensuring minimal downtime and easy operation.

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Sterilizes and Pumps Liquid Products

The HT223 Laboratory DSI System from OMVE offers a sophisticated solution for precise sterilization needs in the food and beverage industry. This system stands out for its direct steam injection method paired with a flash tank, allowing for accurate temperature control and rapid cooling under vacuum, essential for maintaining product integrity. With the capability to process a variety of liquid-based products, including plant-based milks, juices, and soups, it proves versatile across numerous applications. Its nominal capacity ranges from 20L/hr to 200L/hr, making it suitable for both research labs and pilot plants. The system is fully automated and can be integrated with existing UHT systems, offering seamless operation and enhanced production efficiency. Engineered with an aseptic design and automatic CIP/SIP features, it ensures hygiene and ease of maintenance. Additionally, it operates at up to 20bar flash tank pump outlet pressure, providing robust performance for high-pressure processing environments.

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Processes Liquids via Direct Steam Injection

The HT323 Direct Steam Injection UHT Pilot System from OMVE is tailored for research and development in liquid food and beverage processing, offering precise control for Ultra-High Temperature (UHT) applications. Its sanitary design integrates a Direct Steam Injection mechanism, ensuring that your plant-based milks, yogurts, and nutraceutical beverages reach optimal thermal processing conditions swiftly. Operating at a nominal capacity of up to 1000 liters per hour, this system excels in handling diverse applications, from dairy to alcoholic drinks.

The system’s high automation level simplifies operation via a PLC interface, reducing operator intervention while ensuring consistent quality output. Energy efficiency is enhanced by its flash tank with a 20-bar pump outlet pressure, facilitating rapid cooling and improving product quality. The CIP and SIP readiness ensures minimal downtime and efficient cleaning, aligning with stringent hygiene standards prevalent in food and beverage industries.

Materials constructively combat corrosion, meeting industry standards for longevity and resilience in demanding processing environments. Customization options allow for tailored specifications, supported by OMVE’s engineering expertise, ensuring seamless integration into your existing pilot plant framework.

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Facilitates Sterilization and Heat Treatment Trials

The HT220 Series Lab UHT/HTST System from OMVE is a versatile laboratory-scale solution for replicating industrial heat treatment processes. Capable of both direct and indirect heat treatment, the HT220 Series features modular components like tubular and plate heat exchangers, as well as options for direct steam injection with the HT220DSI module. This adaptability makes it ideal for processing a variety of liquid products, including milk-replacement beverages, plant-based creams, and nutraceutical health drinks. The system supports capacities of 20L/h or 50L/h, perfect for R&D and pilot operations. Automation levels can be tailored for precise control, while integration options include inline homogenization and deaeration units, enhancing the accuracy of trial duplications. Designed for energy efficiency, the HT220 features a fully CIP and SIP-ready structure to streamline maintenance and ensure hygienic operation. Its compliance with industry standards ensures compatibility with food and beverage manufacturing requirements, making it a reliable choice for innovative product development.

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Processes Heat-Sensitive Liquid Formulations

The HT220DSI Direct Steam Injection UHT System from OMVE is a versatile solution designed to optimize the processing of both low and high acid liquid formulations. This system employs direct and indirect heat treatment methods, efficiently utilizing steam for rapid heating and subsequent flash cooling. Ideal for applications ranging from plant-based beverages to high-viscosity baby foods, the HT220DSI accommodates diverse industries such as food, beverage, dairy, and nutraceuticals.

Engineered for flexibility, the system’s integration with upstream and downstream homogenizers provides additional control over product texture and consistency. Its automation capabilities ensure precise reproducibility of formulations, while the CIP and SIP ready design maintains high sanitary standards for efficient cleaning and maintenance. With optional multistage cooling and deaeration processes, the HT220DSI can handle complex recipes with ease.

Offering complete process visibility through advanced control interfaces, this system is suitable for R&D environments and scale-up operations, making it a preferred choice for food scientists and manufacturers aiming to ensure product quality and safety.

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Simulates Industrial-Scale Aseptic Processing

The HT220DSI UHT Direct Steam Injection Pilot Plant from OMVE offers an exceptional solution for R&D departments and food manufacturers looking to develop and refine plant-based beverages and dairy alternatives. This system employs a direct steam injection method coupled with a high-pressure homogenizer for precise pasteurization and sterilization. Ideal for producing oat milk, almond milk, soy milk, and more, it maintains product integrity while ensuring sterilization and aseptic filling. Handling capacities up to 1000L, it supports various configurations to suit specialized processes, including varying holding times. The fully automated system seamlessly integrates into existing setups, featuring PLC control for optimal production efficiency and remote monitoring. Designed with stainless steel materials, it ensures reliability and durability while meeting industry standards. Equipped with cleaning-in-place (CIP) and sterilizing-in-place (SIP) capabilities, it facilitates easy maintenance without contamination risk. OMVE also provides extensive customization to meet specific production needs.

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Mixes, Homogenizes, Emulsifies, and Cooks Varied Products

The SuperFlow 2 Batch Mixer from Limitech is a versatile solution designed for manufacturers in food processing, personal care, pharmaceuticals, and specialty chemicals. This equipment excels in high shear mixing, homogenizing, and emulsifying, equipped with changeable mixing tools to adapt to various product types, including liquids, powders, and slurries. It uses a combination of indirect heating systems and direct steam injection to ensure precise cooking and cooling processes. Suitable for a wide range of applications like mayonnaise, yogurt, ice cream, and pharmaceutical creams, it supports batch operations in processing and pre-processing departments. With a focus on energy efficiency, it features a frequency inverter to optimize mixing speed, reducing energy consumption. The unit is CIP-ready, facilitating easy cleanup and maintenance, while its stainless steel construction ensures durability and corrosion resistance. Fully PLC-integrated, the mixer provides seamless automation and monitoring capabilities, aligning with GMP standards for safe and efficient production. Customization options are available to meet specific processing needs, backed by Limitech’s engineering support.

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Rapidly Cools and Stores Liquid Products

The Oil Cooling Tank – Open Lid from Limitech is designed to efficiently manage the cooling and storage of liquid products across diverse industries, including food and beverage, personal care, and pharmaceuticals. It features a cold or ice water dimple jacket and optional vacuum assistance, significantly reducing cooling times and enhancing production efficiency. This makes it a valuable asset for manufacturing processes where precise temperature control is crucial, such as in the production of chili sauce, processed cheese spread, and foundation creams.

Capable of handling both batch and continuous operations, this tank can seamlessly integrate into existing production lines, equipped with automation options for streamlined operations. Its robust construction offers excellent corrosion resistance, making it suitable for various liquid products, from carbonated soft drinks to plant-based yogurts. Additionally, it supports clean-in-place (CIP) systems, ensuring easy and contamination-free maintenance. Customization options, like material choices and engineering support, are available to meet your specific process requirements, ensuring compliance with industry standards and enhancing operational reliability.

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Processes Liquids and Slurries with UHT Treatment

The UHT Full Scale Processing Unit from Limitech is engineered to deliver precise ultra-high temperature processing, essential for extending the shelf-life of products without preservatives. This unit employs direct steam injection, heating products to 150 degrees Celsius, ideal for a range of applications spanning dairy, food, beverages, and personal care industries. Capable of handling diverse product forms—liquids and slurries—it integrates seamlessly into various production lines. Its construction supports scalability from small-scale to full-scale operations, ensuring consistent product quality. With energy-efficient design and compliance with stringent industry standards, the system offers reliable, safe processing. The unit includes a Cleaning-in-Place (CIP) system, simplifying maintenance and ensuring hygiene standards are maintained. Customizable to meet specific production needs, it demonstrates flexibility across its operational units, making it suitable for R&D and large-scale manufacturing environments.

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Concentrates and Crystallizes Dairy Products

The RELCO® Sweetened Condensed Milk System by Kovalus Separation Solutions offers a comprehensive solution for dairy producers seeking to enhance the quality and efficiency of sweetened condensed milk production. This system combines milk standardization and sugar integration, followed by multi-stage processes of evaporation, crystallization, and cooling. Utilizing MVR and TVR evaporator technologies, it efficiently concentrates dairy products to up to 73% total solids, optimizing energy use through low-temperature profiles and direct steam injection.

Designed for continuous operation, the system integrates seamlessly into existing production lines with features like sterile tanks and water recovery systems, catering to both liquid and powder end-products. It supports automation with precise temperature and agitation controls, ensuring consistent product viscosity and stability. The equipment is built with tubular heaters and a reprocess vessel for water and milk interface management, minimizing product loss. With options for customizing sugar dosing methods and lactose seeding for optimal crystal formation, this system addresses diverse production needs, fitting well within dairy, food, and beverage industries.

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