Concentrates Algae and Recovers Plant Proteins

The Clarifiers for Food Ingredients from GEA are designed to enhance your processing line by effectively concentrating algae and recovering plant proteins such as soy and pea. These clarifiers are ideal for diverse applications, including producing meat alternatives, nutritional shakes, and sports drinks. They operate using a disk stack design, ensuring optimum clarification with high throughput. Equipped with a centripetal pump, they discharge clarified liquids efficiently without oxygen pick-up, maintaining product quality.

With a CIP-capable design, these clarifiers simplify cleaning tasks, ejecting residues for increased chemical cleaning efficiency. Available in corrosion-resistant materials, they are suitable for processing saltwater algae. The optional direct drive integration reduces space requirements by up to 35%, minimizing noise and wear, while improving energy efficiency. Supporting continuous, automated operations, GEA clarifiers integrate seamlessly into existing production lines, backed by programmable controls and engineering support, ensuring compliance with stringent food-grade standards.

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Separates and Filters Solids from Liquids

The RINA 200 from Riera Nadeu is a versatile vertical batch centrifuge designed for manual discharge, ideal for demanding solid-liquid separation tasks in pharmaceuticals, fine chemicals, and waste treatment. Leveraging high rotating speeds, it efficiently separates solids from slurries, either through filtering or decanting. The “F” version incorporates a permeable filtering basket, ideal for forming a cake when solid morphology allows, while the “D” version relies on density differences for decanting. This centrifuge is particularly advantageous for processes requiring variable spinning times and intensive washing, such as the purification of active pharmaceutical ingredients and the treatment of complex emulsions. Handling a wide range of solid retention capacities, the RINA 200 can process diverse products efficiently, with basket capacities adaptable up to 3,081 liters. It’s constructed from materials ranging from basic steel to high-grade alloys, permitting operation in explosive and corrosive environments with appropriate certifications. Maintenance is simplified by its robust design, ensuring long-term operational efficiency and dependability for batch processing needs in various industries.

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Processes Slurries and Enhances Solid-Liquid Separation

The RINA 300 from Riera Nadeu is a robust vertical batch centrifuge designed for effective solid-liquid separation in demanding industrial environments. Featuring an automatic discharge mechanism, this bottom discharge peeler centrifuge offers both filtering and decanting options to suit varying slurry characteristics. It’s ideal for applications such as pharmaceutical API crystallization, lithium carbonate processing, and food ingredient refinement, handling a range of end-products from protein isolates to glycol ethers. Capable of processing substantial slurry volumes, its versatility allows for multiple configurations, including variable residence time, intensive washing phases, and automatic control. Constructed in materials ranging from basic steel to high-grade alloys, it ensures chemical compatibility and durability in harsh conditions. Its design supports easy cleaning and maintenance with CIP systems, making it compliant with industry standards. For facilities operating in hazardous areas, the RINA 300 can be adapted to meet explosion-proof certifications.

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Separates Liquids and Solids in Continuous Operations

The Decanter WZ Centrifuge from ProSoya is a continuously operating horizontal solid wall centrifuge designed specifically for optimizing dewatering processes in plant-based milk and dairy alternative production. This centrifuge stands out with its high g-force capacity for superior solids output, and a VFD-adjustable bowl speed that ensures precise control during separation.

It integrates seamlessly into production lines, handling applications from soy milk to tofu curds with smooth, glitch-free operation afforded by its advanced motor control and energy-efficient design. Processing capacities are tailored to meet the needs of your facility, delivering reliable performance with minimal power consumption.

Constructed entirely from stainless steel, the Decanter WZ provides excellent corrosion resistance, making it suitable for the rigorous demands of food, dairy, and beverage industries. Its compliance with international standards guarantees food safety and operational security.

Designed for easy installation and operation, the system features automatic differential speed adjustment via dual motors, ensuring accurate separation while maintaining low space requirements. Optional auxiliary equipment such as CIP components and vibration control are available to enhance operational efficiency and maintenance ease.

This centrifuge’s ability to efficiently process high volumes of slurry makes it an essential component in operations requiring the separation of liquid and solid phases, offering plant managers and maintenance engineers the reliability and flexibility needed for today’s production challenges.

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Processes Soya Beans into Protein Isolate

The Soya Protein Isolate Processing Line from ProSoya is a comprehensive solution offering seamless integration into plant-based protein production. Using a multi-stage decanting system, it ensures continuous processing of dehulled and defatted soya beans to produce over 90% protein concentrate. Ideal for dairy alternatives and nutritional products, this line delivers on diverse end-products, such as protein-rich beverages and vegan protein shakes. With capacities ranging from 100 to 2000 kg/hr, it efficiently handles the complexity of protein isolation. Automation is achieved through PLC control with integration capabilities, optimizing energy use by 30% through variable-speed motor technology. Constructed in stainless steel for durability and chemical resistance, the system complies with industry standards. It features a CIP system for effortless cleaning and provides the flexibility of customizable configurations to meet specific production requirements.

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Separates and Clarifies Soft Sediments Efficiently

The Sedicanter® series from Flottweg is a leading solution for efficiently separating soft sediments and clarifying complex mixtures. Its patented design uniquely combines the advantages of decanter and separator technology, making it indispensable for applications across biopharmaceuticals, oils, and biofuels. The Sedicanter® employs a centrifugal field of up to 10,000 g for high throughput and superior clarification, ideal for producing end-products like lactose, biodiesel, and yeast extract. Its continuous, automated operation is enhanced by Flottweg’s Simp Drive® and adjustable impeller, allowing precise adaptation to feed variations and optimizing separation results. Available in models S3E, S4E, and S6E, these systems accommodate various capacities and are constructed with hygienic, high-grade stainless steel, ensuring compliance with industry standards for pharmaceutical and food applications. Their design supports efficient CIP cleaning, significantly reducing downtime. The Sedicanter® series is engineered for integration into existing production lines, with customizable features and comprehensive engineering support, ensuring seamless performance in demanding environments.

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Separates and Dewaters Mixed Plastics Efficiently

The Sorticanter® centrifuge from Flottweg is designed to revolutionize plastic and waste recycling operations. It employs a robust centrifugal method to efficiently separate and dewater mixed plastics, including challenging materials like PVC and fabric fibers. This innovative equipment excels in applications such as plastics recycling, waste processing, and industrial by-product management, producing high-purity end-products like recycled plastic pellets and PVC compounds.

With a continuous, high-speed operation, the Sorticanter® ensures minimal personnel intervention, reducing costs. The machine’s scroll design and high g-forces allow it to handle particles smaller than 1 mm, enhancing separation efficiency and product quality. The integrated system consumes less fresh water and energy, making it a sustainable choice. Constructed for durability, the machine supports process reliability with an average operation time of 8000 hours per year.

Available in corrosion-resistant materials, the Sorticanter® ensures longevity, while its user-friendly interface simplifies operation. Its closed system design minimizes odor exposure, and all components meet stringent quality standards, underscoring Flottweg’s commitment to excellence. Customization options are provided to meet specific processing demands, supported by Flottweg’s engineering expertise and after-sales services.

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Separates Solids and Two Liquids Simultaneously

The Tricanter® from Flottweg is a versatile centrifuge designed for efficient three-phase separation, allowing simultaneous processing of solids and two immiscible liquid phases in a continuous operation. Utilizing a unique impeller system, it adapts dynamically to varying inlet conditions, ensuring precise separation. This makes it ideal for diverse applications, from biofuel and edible oil production to pharmaceutical extraction and wastewater management. With capacities up to 8,400 kg/hour, it integrates seamlessly into automated production lines, featuring PLC control and remote monitoring for ease of use. Energy-efficient with optimized motor control, the Tricanter® offers material options in high-grade stainless steel for enhanced durability and chemical resistance. It complies with industry certifications and supports sustainable operation through reduced energy consumption and wear-resistant designs. CIP capability ensures convenient, thorough cleaning, maintaining hygiene standards crucial for food and biotech sectors. Custom configurations and Flottweg’s engineering support ensure the Tricanter® meets specific operational needs.

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Separates and Clarifies Complex Mixtures Efficiently

The Flottweg Z-Series decanter centrifuges offer modular solutions tailored for diverse industries such as food processing, chemical manufacturing, and pharmaceutical production. These centrifuges use a high-speed rotational bowl with an integrated decanting system to achieve efficient solid-liquid separation in continuous operations. They are indispensable in processing wet starch, edible oils, ethanol, and pharmaceuticals like insulin and penicillin.

With capacities scaling up to thousands of liters per hour, these centrifuges ensure precision in both two-phase and three-phase separation tasks. They integrate seamlessly with production lines through PLC control and remote monitoring capabilities, enhancing operational efficiency. Energy consumption is minimized through advanced bowl and scroll geometry, utilizing the Simp Drive® system for optimal torque and speed adjustments.

Built from high-quality stainless steel, they offer excellent corrosion resistance, ensuring long service life in rigorous applications like handling fermentation broths and mineral oils. The Z-Series complies with ATEX standards for safe operation in explosive environments and includes a CIP system, ensuring thorough cleaning of the product-contact parts without disassembly. Customization options including rotor speeds and pond depths are available, backed by Flottweg’s engineering expertise, guaranteeing optimal performance for your specific processing needs.

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Extracts and Presses Juices and Starches

The Flottweg Belt Press is a robust solution engineered for beverage and food processing industries, specifically designed for efficient dewatering and pressing of juices and starches. This German-manufactured belt press excels in extracting high dry matter content, ensuring reduced transport and drying costs. It uses a multi-stage pressing system where a series of decreasing diameter rollers apply increasing pressure, effectively extracting liquid. Ideal applications include apple juice and potato starch production, with capabilities extending to almond milk and biodiesel. It processes continuously with automatic belt regulation, optimizing operation with minimal manual effort. Crafted from high-grade stainless steel, it offers excellent durability and hygiene, supported by a CIP spray system for thorough cleaning. The InGo operator interface facilitates seamless integration into existing production lines, ensuring high process reliability and safety. Flottweg additionally provides customization and engineering support to tailor the belt press to specific operational needs.

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