Mixes, Heats, Cools, and Emulsifies Products

The LiMiX 1 from Limitech A/S is a versatile all-in-one process mixer designed for diverse industries such as food, beverage, dairy, and personal care. This system excels in multifunctionality, combining mixing, heating, cooling, and emulsifying in a seamless operation. Its unique design includes changeable mixing tools, allowing you to handle a wide range of viscosities effectively, ensuring homogenous blends. Equipped with a high-shear mixing capability and frequency inverters, it supports both batch and continuous operations, optimizing energy use. Volumes range from 100 to 2,000 liters, with customization available to fit specific processing scale needs. Fabricated with robust stainless steel AISI 316L for parts in contact with the product, it ensures durability and corrosion resistance. The LiMiX 1 features PLC control and is CIP-ready for efficient cleaning, making it an ideal solution for manufacturers focusing on quality, flexibility, and operational efficiency.

The post Process mixer for food production appeared first on Making.com.

Mixes and Cools Dough for Bakery Products

The Double Jacketed Spiral Mixer from Escher Mixers leverages an innovative design with a bowl cooling system, using a double wall to circulate low-temperature liquids efficiently. This feature facilitates even temperature transfer to the dough, ensuring consistent gluten development across bakery applications such as pizza dough, croissants, brioche, and more. Suitable for industrial bakeries and food processing companies, this mixer adapts to a variety of mixtures with its integrated speed variator to control power effectively. Built with advanced thermal insulation materials, it emphasizes hygiene with easy-to-sanitize construction. The equipment is designed for batch and high-speed operations, supporting seamless integration into existing processing lines. Available options include customizable settings tailored to specific production needs, enhancing both quality and efficiency in dough preparation.

The post Double jacketed mixer for dough cooling appeared first on Making.com.

Controls and Monitors Automated Production Processes

The Zeppelin Control ZSD from Zeppelin Systems seamlessly integrates into production lines for the rubber, food, plastics, and chemical industries, offering precise control and monitoring of automated processes. This modular automation controller is engineered for intelligent manufacturing, aiding in tasks like mixing, dosing, and conveying with high speed and accuracy. It leverages a modular design, enabling continuous and adaptable operations. The ZSD controller ensures processes remain efficient by supporting easy software updates for performance enhancements. Ideal for handling solids, powders, and granules, the ZSD is pivotal in products ranging from car tires to processed cheese and polyethylene pellets. With robust security features and user-friendly interfaces, this equipment promotes sustainable production practices and reduces energy consumption through optimized motor control. Available with certifications to meet industry standards, it offers customization options backed by extensive engineering support from Zeppelin Systems, ensuring seamless integration and long-term operational excellence.

The post Automated process controllers for industrial plants appeared first on Making.com.

Activates and Discharges Bulk Materials

The VB Vibratory Discharge Bottom from Zeppelin Systems is engineered to optimize material flow for industries managing challenging bulk materials. This equipment excels in activating the discharge of non-fluidizable substances from silos and vessels through its robust vibration mechanism. It’s ideal for applications in the plastics, rubber, tire, food, and chemical industries, handling end-products like polypropylene and rubber pellets, snack food powders, and chemical powder compounds. The device integrates seamlessly into continuous processing operations and complements dosing units such as downstream rotary feeders.

Constructed from 1.4307 stainless steel, it offers temperature resistance from -10°C to 80°C and boasts a low-maintenance design. The solid structure, incorporating a welded relief cone and vertical buffering suspension rings, ensures consistent load absorption and vibration. Its compliance with ATEX standards for explosion protection enhances operational safety. The VB Discharge Bottom connects to other system components via a sleeve and connecting nozzles, creating a closed, freely vibrating system that guarantees reliable material handling. Customization options like the vibratory hopper without a relief cone and various connection kits provide flexibility for specific operational needs.

The post Vibratory bottom discharge system for bulk materials appeared first on Making.com.

Mixes, Conveys, and Stores Materials Efficiently

Zeppelin Systems’ ZSD series delivers state-of-the-art solutions for diverse industries like plastics, rubber, and food. This equipment excels in seamless integration and automation, offering comprehensive processes such as mixing, conveying, and storage. Engineered to handle materials ranging from solids and powders to granules, it effectively manages polyethylene pellets, tire rubber compounds, and more. Featuring high-capacity rotary feeders, advanced diverter valves, and precise dosing modules, the system ensures optimal throughput and consistent product quality. It incorporates energy-efficient automation technologies with PLC controls for streamlined operations. Available in robust, corrosion-resistant materials and designed to meet industry standards, the ZSD series can be tailored to fit specific operational needs, backed by extensive engineering support.

The post Technical plastics production system appeared first on Making.com.

Facilitates Efficient Bulk Material Discharge and Loading

The Short Base Skirt Silo ZSD from Zeppelin Systems is engineered for efficient bulk material handling across diverse industries, including rubber, tire, food, and chemical sectors. This silo stands out with its versatility, allowing the discharge and flexible loading of various product types, including solids, powders, and granules, into a range of packaging options such as trucks, Big Bags, and bagging stations.

Utilizing an integrated system approach, the ZSD silo adapts seamlessly into your production line, supporting continuous operations with fast loading capabilities. The robust construction options, combining steel or concrete substructures, ensure stability and durability in demanding industrial environments.

With a focus on operational efficiency, the silo’s design supports flexible discharge options, catering to logistics companies and mixing and compounding businesses. It offers compatibility with diverse production processes like conveying, dosing, and compounding. Tailored engineering and customization options are available to meet specific application needs, ensuring seamless integration and adherence to industry standards.

The post Short base skirt silo for bulk material storage appeared first on Making.com.

Mixes, Doses, and Conveys Multiple Material Types

The modular mixing and conveying system from Zeppelin Systems leverages advanced control and automation to streamline operations in special chemical, rubber, food, and plastics industries. This equipment excels in flexibility, accommodating solids, liquids, powders, and granules through processes like mixing, dosing, conveying, and sifting. Its multi-stage design supports continuous and high-speed operations, offering a seamless transition between production phases and ensuring precision in compounding and screening.

Applications range from producing polyurethane foam and industrial adhesives to coating high-performance fibers and processing food powders. By enabling efficient handling of materials such as synthetic rubber and carbon fiber composites, it caters to various production demands. The system’s integration capability is heightened by its PLC-controlled operations, ensuring synchronization with existing production lines and remote monitoring.

Constructed with materials that resist corrosion, it is suitable for handling aggressive chemicals and delicate food ingredients. Energy efficiency is realized through optimized conveying screws and process control technologies, reducing operational costs. Compliance with industry standards guarantees safe and reliable operation, while an integrated CIP system promotes hygienic maintenance. Customization options ensure that specific requirements are met, aided by Zeppelin’s engineering support for tailored solutions.

The post Special chemical plant safety systems appeared first on Making.com.

Directs and Controls Material Flow

The DVV Diverter Valve from Zeppelin Systems is engineered to enhance dosing and conveying efficiency in industries like rubber, food, and plastics. It features precision control for directing material flow, which is crucial in processes requiring high accuracy. Its robust design ensures seamless integration into existing systems, supporting both high-speed and automated operations. The DVV is known for its reliable performance in challenging environments, improving throughput without compromising on quality control. Its construction supports various materials, ensuring durability and resistance to corrosion, while customization options allow adaptation to specific operational conditions. Additionally, maintenance is streamlined with easy access components, minimizing downtime and ensuring continuous production.

The post Process control for baked goods production appeared first on Making.com.

Processes and Blends Granules and Powders

Zeppelin Systems’ Industrial Pellet and Compound Processing System excels in optimizing handling and blending of solid granules and powders, ideal for plastics, rubber, tire, and food industry applications. Utilizing an array of technologies such as rotary feeders, diverter valves, and high-intensity mixers, it ensures seamless integration into your production line with capabilities for continuous, automated operations and high throughput, enabling efficient processing of PET and PTA pellets, rubber compounds, and food-grade materials with minimal dust output. The system supports diverse processes including conveying, mixing, dosing, and sifting, all while maintaining energy efficiency with its PLC-controlled components. Constructed from materials designed for durability and corrosion resistance, it offers customization to meet specific production needs. Cleaning and maintenance are facilitated by an intuitive design that supports quick disassembly and reassembly.

The post Pta and Pet production systems appeared first on Making.com.

Cools and Homogenizes Diverse Raw Materials

The KM Vertical Cooler Mixer from Zeppelin Systems is engineered for precise temperature control and effective homogenization across diverse materials. Ideal for sectors such as rubber, food, plastics, and chemical industries, it excels in processing tire rubber compounds, PVC pellets, and high-performance composites. Leveraging a double-walled design with optimized heat exchangers, it ensures high product throughput while minimizing energy consumption.

This mixer offers significant flexibility, supporting customized mixing tools that enhance processing efficiency and feature self-cleaning capabilities for reduced downtime. Its robust construction allows for continuous operation, handling powders and granules efficiently. Integration into existing production lines is seamless, facilitated by its process control compatibility and minimal non-productive time during filling and discharge cycles. Designed to withstand demanding production environments, the KM Vertical Cooler Mixer offers options in stainless steel to ensure durability and chemical resistance, providing a reliable solution for complex industrial applications.

The post Vertical cooler mixer for industrial cooling mixing appeared first on Making.com.