Homogenizes and Pumps Liquids for Diverse Industries

The HA52 from Bertoli Homogenizers is a robust high-pressure homogenizer designed to excel in continuous and high-speed processing environments across industries such as food and beverage, chemical and nano dispersion, cosmetics, pharma, and biotech. This equipment is engineered with a hygienic design and manufacturing process in accordance with MOCA, ensuring compliance with industry standards. The HA52 features a self-alignment plunger system and poppet valves that efficiently handle viscous and abrasive products, while pulsation dampers enhance operational stability. It supports a production capacity ranging from 2,500 to 37,600 liters per hour and pressures up to 1,500 bar. Its construction allows for easy maintenance with accessible open panels and optional soundproof cabinetry. Designed for liquid and slurry processing, the HA52 optimizes integration with upstream and downstream systems, enhancing flow continuity and product quality in manufacturing lines. The equipment is adaptable for diverse applications, efficiently producing milk, yogurt, creams, nanoemulsions, pharmaceutical suspensions, and various cosmetic products.

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Homogenizes and Pumps High-Pressure Liquids

The Michelangelo Series HA30 from Bertoli Homogenizers is a high-pressure homogenizer specifically engineered for industries such as food and beverage, cosmetics, pharmaceuticals, and biotech. This equipment utilizes a robust piston pump system to create ultra-fine emulsions and dispersions, with a capacity of up to 1,900 liters per hour at 150 bar, and a maximum operating pressure of 1,500 bar. Ideal for producing milk powder, energy drinks, skincare emulsions, and pharmaceutical suspensions, the HA30 ensures consistent and efficient processing.

The HA30 is fully integrated with PLC controls, allowing seamless incorporation into existing production lines and offering remote diagnostic capabilities. Its hygienic design is compliant with industry standards, maintaining product integrity and requiring minimal downtime with its easy-open panels and low-maintenance transmission system. Constructed in stainless steel, this homogenizer provides excellent corrosion resistance, making it suitable for a variety of aggressive materials. Additionally, it features an efficient CIP cleaning system, ensuring thorough sanitation without dismantling components. Bertoli offers customization options and comprehensive engineering support to fit specific production needs.

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Processes and Homogenizes Liquids and Slurries

The HA32-SM High Pressure Homogenizer from Bertoli Homogenizers integrates seamlessly into your production line, tackling homogenization and dispersion challenges in industries such as food and beverage, pharmaceuticals, and cosmetics. Utilizing a robust multi-stage homogenizing process, it ensures consistent particle size distribution, crucial for end products like nanoemulsions and dairy emulsions. With a capacity of up to 800 l/h at pressures reaching 1,500 bar, and powered by a 30 kW motor, this unit supports both liquid and slurry processing under continuous high-pressure conditions. Engineered with integral carbide plungers and hygienically designed to extend maintenance cycles in accordance with MOCA, it ensures durability and ease of maintenance. Equipped with poppet valves, it effectively handles viscous and abrasive materials, making it highly adaptable across applications. The system’s low water consumption and silent operation reduce operational costs while maintaining a sustainable footprint. Customization options and engineering support are available to tailor the equipment to specific requirements, making it an ideal choice for high-demand processing environments.

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Homogenizes and Pumps Liquid and Slurry Products

The QUARK from Bertoli is a compact tabletop laboratory homogenizer, engineered for precise homogenization and dispersion tasks in sectors like dairy, food and beverage, chemical, and biotech. It features a single plunger design capable of handling liquid and slurry products with abrasive or viscous properties. Operating at a pressure of up to 2,000 bar with a capacity of 3 liters per hour, it achieves consistent particle size reduction crucial for products such as milk, emulsions, and liposome formulations. The QUARK integrates seamlessly into research and development environments, offering a minimum sample volume of just 10 ml, making it ideal for scaling up from test samples to larger production batches. The option for ATEX configuration enhances its versatility for use with volatile substances. Built with stainless steel components, it ensures durability and ease of cleaning, complying with industrial safety standards. Whether it’s creating uniform cosmetic creams or dispersing chemical suspensions, the QUARK provides reliable and efficient performance in demanding lab settings.

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Processes and Homogenizes Liquid and Slurry Products

The Colloidal Mills – Model BMC from Bertoli, part of the Interpump Group S.p.A., is engineered for industries that require precise homogenization and grinding processes, such as food and beverage, pharmaceuticals, and cosmetics. This model uses a robust rotor-stator mechanism, ensuring consistent particle size distribution for products like nanoparticle suspensions and cosmetic creams. With a capacity of 13,000 liters per hour and 37 kW power, it operates efficiently under pressures up to 6 bar. The Siemens KTP 400 PLC automation system allows seamless integration into production lines, supporting continuous, high-speed operations. Constructed with AISI 630 stainless steel for superior wear resistance, it features a tungsten carbide mechanical seal for enhanced durability. The model includes a cooling system that improves operation sustainability and noise levels below 85 dBa for a safer working environment. Designed for easy cleaning and maintenance, its modular configuration offers customization options to fit specific industrial requirements, ensuring compliance with rigorous process standards.

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Processes and Homogenizes Liquid and Slurry Products

The ATOMO 3.0 from Bertoli, a brand of INTERPUMP GROUP, is a robust solution designed for precise homogenization and pumping in industrial applications. With its three plunger-based design, this table-top unit excels in processing both viscous and abrasive materials. Delivering up to 200 liters per hour at 600 bar, it’s ideal for producing milk smoothies, nanoparticle dispersions, and skincare lotions. The ATOMO 3.0 integrates seamlessly into R&D and pilot scales, offering configurations compliant with ATEX standards for explosive environments. Featuring DIN 11851 welding flanges, the unit ensures reliable product transfer and supports efficient scaling from test to full production. For ease of maintenance, it’s equipped with a simple lubrication system and uses only 30 liters of water per hour. Additionally, its stainless-steel construction provides durability and resistance to corrosion, supporting a wide range of chemical and biotech applications.

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Separates and Processes Manure Slurries Efficiently

The SEPCOM Vertical Screw Press Separator offers innovative solutions for manure treatment and biogas operations. Utilizing a robust screw press mechanism, it efficiently separates solids from liquids, minimizing waste and enhancing nutrient recovery. Ideal for livestock breeding, agriculture, and paper recycling, it produces dehydrated manure pellets, enriched feed, and nutrient-rich slurry. Designed for continuous operation, it offers processing flexibility with easy integration into existing systems. Built with energy-efficient motors, it reduces power consumption without compromising performance. Constructed from durable materials, it provides excellent corrosion resistance, ensuring longevity in demanding environments. The SEPCOM Vertical is user-friendly, with straightforward maintenance procedures, and customizable options to fit specific operational needs.

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Separates and Processes Organic Waste for Biogas Production

The Biogas Plant Screw Press Separator System from WAMGROUP is engineered to address the rigorous demands of biogas and renewable energy production. It excels in the continuous separation of solids and liquids, utilizing a robust screw press mechanism to enhance efficiency in biogas plants. This system is pivotal in transforming organic waste into biogas, renewable natural gas, and other valuable by-products like organic fertilizers and enriched bio-slurry.

Designed for integration into diverse industrial applications—from agriculture to wastewater treatment—the system supports a variety of operations, including conveying, pumping, and compacting biomass. With a focus on high solids content and maximized yield, the equipment ensures effective resource utilization and sustainable waste management.

Capable of handling significant throughput, it facilitates large-scale biogas production with its PLC-controlled automation, which allows seamless integration and remote monitoring. Energy efficiency is achieved through optimized motor control, while material durability is ensured by options in stainless steel, offering excellent corrosion resistance.

Additionally, the system complies with industry standards, providing reliable performance and safety. Its user-friendly design incorporates easy maintenance features and optional customization, including adjustable screw press settings and configurations, to meet specific processing requirements.

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