Processes Large-Scale Freeze Drying Operations

The FD1200GPC Freeze Dryer from Cuddon Freeze Dry is engineered to meet the demands of large-scale industrial freeze-drying applications in food processing and commercial production. This machine offers a substantial 1,200 kg ice capacity and a 113.7 m² shelf area, making it suitable for processing a wide array of products like freeze-dried meat, fruit crisps, and powdered milk. Utilizing a dual-door design for efficient loading and unloading, it supports a seamless integration into batch operations, ensuring a robust production flow.

Operating under a precise temperature range from -35°C to 70°C, the FD1200GPC ensures optimal sublimation and moisture content reduction. Its food-grade anodised aluminium trays and 35mm shelf spacing enhance product quality and consistency. The system’s sophisticated heat recovery mechanism and peak power requirement of 150kW offer energy consumption rates as low as 1.5 kWh/kg, promoting sustainable practices.

Designed for robust industrial environments, the plant is mounted on a separate skid, simplifying installation and maintenance. The FD1200GPC supports a variety of end-products, catering to sectors like agriculture, manufacturing, and pet food production. With its versatility and efficiency, this freeze dryer is a vital asset for any facility looking to upscale their drying operations.

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Freeze-Dries High Sugar and Acid Content Products

The FD1200LT Freeze Dryer from Cuddon Freeze Dry is designed specifically for freeze-drying products with high sugar and acid content. It operates using an ice coil set at extremely low temperatures, controlled by R507 refrigerant, to effectively manage the sublimation process. Ideal for industries like food processing and archiving, it produces end-products such as fruit preserves, cannabis extracts, and dehydrated documents. Featuring a substantial shelf capacity of 113.7 m² across 19 shelves, it can sublimate up to 1200 kg of ice within 24 hours. The system is PLC-controlled for precise operations and integrates easily into existing production lines. It offers significant energy efficiency, with an estimated energy consumption of 1.7 kWh/kg, optimized by the Temper 55 heating/cooling medium. Built to meet various global regulatory requirements, the FD1200LT is equipped with food-grade anodized aluminum product trays, available for high capacity batch operations across different product types, including solids and liquids. For customization and enhanced support, the plant equipment is provided on a separate skid, facilitating easier installation and maintenance.

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Efficiently Freeze Dries Large-Scale Batches

The FD1800GPC Industrial Freeze Dryer from Cuddon Freeze Dry is engineered to meet the demands of large-scale commercialization in sectors such as food and pharmaceuticals. This robust freeze dryer features an impressive 1,800kg ice capacity and a shelf area of 170.5m² distributed across 19 shelves, making it ideal for high-volume processing. Designed for efficient moisture removal through sublimation, it supports diverse applications ranging from biopharmaceuticals to baby food and supplements. The FD1800GPC operates with a peak power requirement of 214kW and offers potential heat energy recovery of 140kW, enhancing energy efficiency. With a temperature range of -35°C to 70°C, it ensures precise control, crucial for maintaining product integrity across various formulations. Its construction allows processing of solid, slurry, and cake product types, utilizing food-grade anodized aluminum trays. Versatile integration is facilitated by its separate plant skid and dual-chamber doors, accommodating diverse operational needs. The unit is constructed to comply with stringent industry standards, ensuring reliable performance in commercial drying operations.

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Processes High Sugar and Acid Content Foods

The FD1800LT Freeze Dryer from Cuddon Freeze Dry is specifically designed to tackle the complexities of freeze-drying products with high sugar or acid content. Equipped with an advanced low-temperature range and utilizing R507 refrigerant, this machine ensures precise sublimation and drying processes. It is ideal for applications involving freeze-dried fruits, vegetables, dairy products, herbal extracts, natural sweeteners, and more. With 19 shelves offering a total shelf capacity of 170.5 m², it can process up to 1800 kg of wet product, yielding approximately 360 kg of dry product per cycle. The system operates with efficient energy consumption, featuring a potential heat energy recovery of 140 kW and typical operational power consumption of 120 kW. Integration into existing production lines is streamlined by PLC control systems, enhancing automation capabilities. Built with food-grade anodized aluminum trays and offering a robust -55°C ice condenser temperature, the FD1800LT ensures durability and reliability across large-scale commercial operations. Customization options and engineering support are available to meet specific production requirements.

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Preserves and Dries Cannabis Products Efficiently

The HL1800 Freeze Dryer from Cuddon, tailored for industrial cannabis processing, enhances drying efficiency and product preservation. This machine excels in drying cannabis flowers, extracts, and edibles through batch processing with a high-speed operation. The HL1800’s design includes wider shelf spacing and pre-programmed recipes optimized for cannabis, enhancing both THC and CBD product consistency. Its integration capacity allows for seamless incorporation into existing commercial-scale operations. Engineered with energy-efficient practices, it minimizes operational costs while maintaining product quality. Built with durable materials, it ensures longevity and meets industry regulations for cannabis handling, making it a reliable choice for producers looking to boost capacity and maintain standard compliance.

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Preserves and Dehydrates Cannabis Products

The HL50 Freeze Dryer from Cuddon is tailored for cannabis producers seeking efficient drying and preservation solutions. This compact machine, based on the proven FD100GPC model, offers a unique small footprint paired with a considerable shelf capacity, making it ideal for facilities with limited space. Engineered specifically for cannabis applications, the HL50 enhances drying through optimized spacing and pre-programmed recipes tailored to preserve the quality of dried cannabis flowers, concentrates, and edibles. Operating in batch mode, it integrates seamlessly into both pre-processing and processing departments, providing a straightforward plug-and-play setup. With energy-efficient design elements, it minimizes operational costs while maintaining high-quality outputs. The HL50 is built to meet diverse global legal requirements, ensuring compliance and ease of use around the world.

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Sublimates and Dries Moisture from Diverse Products

The FD100GPC from Cuddon Freeze Dry is a compact commercial freeze dryer designed for precise moisture removal in biological, pharmaceutical, nutritional, and food products. Utilizing a robust freezing and sublimation process, the FD100GPC effectively stabilizes sensitive substances such as vaccines and enzymes, and is ideal for producing dietary supplements, protein powders, and freeze-dried foods. With a 9.1m² shelf area and 100kg ice capacity, it efficiently processes small commercial batches and R&D trials. The equipment operates with a peak power requirement of 7.5kW and features energy-efficient components, consuming an estimated 1.5kWh per kilogram of product. The FD100GPC supports easy relocation and integration into your production line as a plug-and-play solution. Constructed from food-grade anodized aluminum, it offers durability and corrosion resistance. Designed to accommodate stringent industry standards, it’s ideal for pharmaceutical manufacturers, biological research facilities, and food processing companies aiming for high-quality, dried end-products.

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