Extracts Juice from Fruits and Vegetables

The Stationary Double Belt Press from Kreuzmayr Maschinenbau GmbH stands out in juice extraction with its robust double belt system and stainless steel build ensuring high durability and easy cleaning. This equipment gently processes fruits and vegetables through a series of meticulously aligned rollers, optimizing juice yield up to 80% and handling capacities up to 15,000 kg per hour. It’s ideal for producing a variety of juices and purees such as apple, orange, carrot, and more, integrating seamlessly into existing processing lines with adjustable speed and press force settings. This system is pneumatically regulated, enhancing efficiency and juice quality while the integrated high-pressure belt cleaning ensures hygiene. The machine’s design allows for easy operation and maintenance, meeting stringent food safety standards.

The post Stationary belt press for fruit juice extraction appeared first on Making.com.

Separates and Clarifies Complex Mixtures Efficiently

The Flottweg Z-Series decanter centrifuges offer modular solutions tailored for diverse industries such as food processing, chemical manufacturing, and pharmaceutical production. These centrifuges use a high-speed rotational bowl with an integrated decanting system to achieve efficient solid-liquid separation in continuous operations. They are indispensable in processing wet starch, edible oils, ethanol, and pharmaceuticals like insulin and penicillin.

With capacities scaling up to thousands of liters per hour, these centrifuges ensure precision in both two-phase and three-phase separation tasks. They integrate seamlessly with production lines through PLC control and remote monitoring capabilities, enhancing operational efficiency. Energy consumption is minimized through advanced bowl and scroll geometry, utilizing the Simp Drive® system for optimal torque and speed adjustments.

Built from high-quality stainless steel, they offer excellent corrosion resistance, ensuring long service life in rigorous applications like handling fermentation broths and mineral oils. The Z-Series complies with ATEX standards for safe operation in explosive environments and includes a CIP system, ensuring thorough cleaning of the product-contact parts without disassembly. Customization options including rotor speeds and pond depths are available, backed by Flottweg’s engineering expertise, guaranteeing optimal performance for your specific processing needs.

The post High-performance decanter centrifuge for industrial separation appeared first on Making.com.

Extracts and Presses Juices and Starches

The Flottweg Belt Press is a robust solution engineered for beverage and food processing industries, specifically designed for efficient dewatering and pressing of juices and starches. This German-manufactured belt press excels in extracting high dry matter content, ensuring reduced transport and drying costs. It uses a multi-stage pressing system where a series of decreasing diameter rollers apply increasing pressure, effectively extracting liquid. Ideal applications include apple juice and potato starch production, with capabilities extending to almond milk and biodiesel. It processes continuously with automatic belt regulation, optimizing operation with minimal manual effort. Crafted from high-grade stainless steel, it offers excellent durability and hygiene, supported by a CIP spray system for thorough cleaning. The InGo operator interface facilitates seamless integration into existing production lines, ensuring high process reliability and safety. Flottweg additionally provides customization and engineering support to tailor the belt press to specific operational needs.

The post Industrial belt press for fruit and vegetable processing appeared first on Making.com.

Dewaters and Clarifies Wastewater Efficiently

The Flottweg C-series Decanter Centrifuge offers a robust solution for wastewater and sludge treatment, designed with Flottweg’s renowned engineering. Its unique dual-cone design enhances separation efficiency by compacting solids against a baffle plate, significantly optimizing the dewatering of municipal sewage and industrial waste. This centrifuge operates continuously, using the Simp Drive® system to independently control bowl and differential speeds for consistent throughput, even with variable feed conditions. The optionally integrated Recuvane® system allows for energy recovery, further reducing operational costs by up to 30%. Constructed with high-quality stainless steel and offering a comprehensive wear protection package, it ensures long-term durability and minimal maintenance. Ideal for applications in water treatment, bioplastics, and biofuel production, this equipment can process significant volumes with customizable rotor speeds and configurations, ensuring compliance with industry standards and seamless integration into existing systems.

The post Decanter centrifuge for wastewater treatment appeared first on Making.com.

Washes and Rinses Apples and Pears

The Bertuzzi InoxAll Fruit Washer efficiently cleans apples and pears using an immersion washing and jet system, ensuring optimal surface sanitation before sorting. Designed for fruit processing plants focusing on producing high-quality juice and puree, this washer immerses fruits in water, eliminating contaminants. Its integration into your production line prepares fruit for subsequent sorting, enhancing overall product quality. The washer’s construction in durable stainless steel offers excellent corrosion resistance, ideal for continuous operations. It seamlessly automates washing within high-volume setups, reducing resource input and operational disruptions. Bertuzzi’s engineering support offers customization options to suit specific capacity and production needs.

The post Apple processing equipment for juice and puree production appeared first on Making.com.

Dewaters and Processes Sludge Efficiently

The AS-H Belt Press G2 from Alfa Laval is a robust sludge dewatering unit designed for both municipal and industrial wastewater treatment applications. What sets this equipment apart is its unique sludge/polymer mixer valve, ensuring thorough and uniform polymer integration into the sludge for optimal dewatering efficiency. Suitable for producing dewatered sludge cakes, biosolids, and treated wastewater solids, this unit efficiently processes sludge by employing a two-belt system.

Operating continuously, the AS-H Belt Press G2 achieves high-volume and high-solids loading, all while maintaining low polymer and power input. It features an adjustable wedge dewatering zone, progressively increasing pressure through eight specialized forged-end pressure rollers, which are epoxy-coated for corrosion resistance. The enclosed design contains odours and spillages, enhancing operational safety.

Integrating seamlessly into your processing line, the SmartPress™ Belt Tensioning System and Belt Alignment System automate tension and alignment adjustments, ensuring smooth operation without manual intervention. Available in galvanized carbon steel or stainless steel, this equipment also offers variable drive technology to optimize energy usage. With its easy-to-maintain design, including quick-to-clean polyethylene chicanes, the AS-H Belt Press G2 stands out as a cost-effective and reliable solution for efficient sludge management.

The post Belt press for industrial sludge dewatering appeared first on Making.com.

Extracts and Processes Multi-Fruit Juices

The ZMF400 Belt Press from Zumex is designed for high-efficiency juice extraction from a wide range of fruits and vegetables. It uses a continuous, low-speed operation with tension adjustments that maximize yield and maintain juice quality. Commonly applied in the food and beverage industry, it processes products like orange, apple-carrot, and pomegranate juice, catering to beverages from citrus to tropical fruits.

The ZMF400 integrates into production lines seamlessly with adjustable crushing and rinsing functionalities, benefitting from modular rigid belts and versatile blades that handle fruits with or without stones. Automation features include cable-pull emergency stops and a control panel that manages elevator speed and cleaning modes.

Constructed from durable stainless steel, the ZMF400 is energy-efficient and designed to minimize maintenance downtime with its easy-to-clean belt system. It supports continuous operations, suitable for juice manufacturing and food processing sectors. Optional customization ensures the equipment meets specific production requirements, backed by engineering support from Zumex.

The post Industrial fruit juice extractor appeared first on Making.com.