Forms Uniform Cylindrical Granules through Extrusion

The Gear Pelletizer AGF, offered by Hosokawa Alpine, employs a unique low-pressure extrusion process to create uniform cylindrical granules. Specially designed with counter-rotating toothed rollers, it excels in producing precise granules from materials such as titanium dioxide, industrial wax, and lithium-ion battery components. With an operational capacity ranging from 40 to 3,000 kg/h, the AGF series supports continuous, dust-tight, and gas-tight production, ideal for environments with stringent adherence to inert gas or solvent use. The machine’s integration capabilities include seamless incorporation into existing production lines for sectors like chemicals, food, and recycling. Built with corrosion-resistant materials, it is compatible with a range of industrial applications and complies with industry standards. Easy maintenance is ensured with integrated features enabling efficient cleaning and component accessibility. Additionally, customization options are available to meet specific production needs, supported by Hosokawa Alpine’s expert engineering assistance.

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Crushes and Prepares Materials for Processing

The Pre-Crusher APC from Hosokawa is an essential device designed for pre-processing solid materials in various industries, from chemicals to food and pharmaceuticals. Engineered to crush and prepare materials, the APC utilizes counter-rotating grinding rollers to break down large, non-free-flowing flakes into smaller, more manageable pieces for further processing.

This robust equipment supports applications such as initial crushing stages in flake granulation and creating dust-free coarse materials. It’s ideal for producing end-products like pharmaceutical tablets, granulated graphite, and wax pellets. With a throughput capacity ranging from 1 to 120 tons per hour, it accommodates diverse industrial needs.

The Pre-Crusher APC features a drive unit with options up to 2 x 15 kW, ensuring powerful and efficient operation. It accommodates a range of roller diameters and working widths, suited for various material sizes and process requirements.

Designed for continuous operation, this pre-crusher integrates seamlessly into existing production lines and is available in customization options to match specified operational conditions. Additionally, hardened break-off pins and task-welded break-off discs ensure durability and consistent performance across different batch runs.

Compliant with industry standards, the APC from Hosokawa offers reliable operation and engineering support, with possible customizable configurations to fit specific process demands.

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Processes and Grinds Minerals into Fine Powders

The AWM Table Roller Mill from Hosokawa Alpine is engineered to deliver precise and efficient grinding of mineral raw materials. This equipment stands out with its integrated classifier that ensures energy-efficient comminution at high throughput rates. Ideal for industries ranging from chemical and food to recycling and pharmaceuticals, it processes a wide array of products such as battery-grade lithium compounds and granulated sugar. The mill’s continuous operation supports high-speed processing and is suited for various applications including grinding, drying, and pelleting. Equipped with robust automation systems, it integrates seamlessly into existing production lines while ensuring reduced energy consumption through advanced motor control. Built with durable materials, the AWM offers optional corrosion-resistant materials for handling abrasive or reactive substances, and adheres to relevant industry standards. Furthermore, Hosokawa Alpine provides customization options and engineering support to tailor the mill to specific customer needs, ensuring optimal performance and ease of maintenance.

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Compacts and Forms Solid Agglomerates

The Series ARC MS, ARC CS, APC L, APC C, and ARC K from Hosokawa Alpine Compaction are engineered for efficient powder compaction and solid agglomerate formation. Employing counter-rotating rollers, these machines enhance material properties by applying precise compressive forces, ideal for industries like chemicals, pharmaceuticals, and food processing. With capacities ranging from 150 kg/h to 1 t/h, they seamlessly integrate into continuous operations, supported by flexible automation options including PLC controls.

Notably, the equipment supports energy efficiency with optional roll cooling and electromechanically adjustable roll gaps during operation. Available in stainless steel, they ensure corrosion resistance and are FDA-compliant for food-grade applications. The integrated flake crusher facilitates particle size customization, while the optional vacuum de-aeration and WIP design ensure effective cleaning and maintenance. Custom configurations are available, backed by expert engineering support for optimized production.

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Compacts and Granulates Powders into Granules

The Series APC L, APC C, and ARC K compactors and roller presses from Hosokawa Alpine offer precise granulation solutions for diverse industries, including chemical, food, and pharmaceuticals. These machines excel in converting powders into uniform granules, improving flow properties and reducing dust emissions. Utilizing a robust pressing mechanism, they efficiently process materials through distinct methods such as dry granulation and briquetting.

Key applications range from creating catalytic converters and vitamin capsules to producing 3D printed parts and rechargeable battery electrodes. The L series features a mobile design with quick roller changes, ideal for up to 200 kg/h throughput, while the K series supports higher capacities exceeding 1000 kg/h, suited for continuous operations requiring adjustable roller gaps and integrated cooling.

Constructed with stainless steel, these systems ensure product purity and comply with FDA and ATEX standards, crucial for sensitive manufacturing environments. Additionally, the Pharmapaktor C model is tailored for pharmaceutical applications, featuring electromechanical gap adjustments and WIP/CIP capabilities, achieving batch processing from as low as 50 grams. The comprehensive design allows seamless integration into existing production lines with PLC control and optional remote monitoring, supporting optimal production efficiency and quality control.

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Compacts and Briquettes Diverse Materials Efficiently

The Series ARC MS and ARC CS Kompaktor Roller Presses, engineered by Hosokawa Alpine, deliver exceptional compaction and briquetting capabilities tailored for diverse industries such as chemicals, food, and recycling. Utilizing counter-rotating rollers, these machines press fine powders into solid forms like flakes and briquettes, with the ARC MS equipped to handle abrasive materials as a high-pressure roller mill. The ARC MS boasts a through-put of 0.5 to 250 tons per hour, while the ARC CS is ideal for smaller production quantities of up to 0.8 tons per hour, featuring quick tool changes and flexible adaptation to production conditions. Both series enhance production lines by improving material flow properties and reducing dust. They offer energy-efficient processes, support various feed methods, and are available in ATEX-certified, dust-tight, and gas-tight configurations for inert operation. Components in contact with products are made from stainless steel or special wear-resistant materials, ensuring longevity and compatibility. Customization options and configuration support further adapt these systems to specific operational needs.

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Controls and Discharges Fine-Grained Powders and Granulates

The Rotary Valves from Hosokawa Solids, a specialist in bulk solids handling, are specifically engineered for precise dosing and discharge of fine-grained and granular materials. These rotary valves excel in environments requiring stringent dust explosion safety, adhering to ATEX directives for various zones. Designed with versatility, they accommodate applications ranging from chemical processing to food and pharmaceuticals, seamlessly managing materials like polyethylene powders, lithium-ion battery components, and nutraceutical tablets.

Available models, such as the SRVS-basic and SRVP-protection system types, provide specific features like low pulsation discharge and enhanced safety for dust-prone areas. These units handle continuous operations efficiently with minimal manual intervention, integrating well into automated production lines. The valves’ robust construction, using materials like stainless and wear-resistant steel, ensures durability and reliability under demanding conditions.

Energy-efficient design and tailored solutions, such as scraper and blow-through rotary variants, enhance operational fluidity, while easy-to-disassemble formats simplify cleaning and maintenance. Customization options allow adaptation to specific site requirements, supported by Hosokawa’s engineering expertise for seamless integration and optimal performance.

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Processes and Classifies Diverse Material Types Efficiently

The Alpine Multiprocessing System from Hosokawa Alpine is an innovative solution designed to handle a wide range of material processing tasks with unmatched versatility and efficiency. What sets this system apart is its ability to integrate multiple mill types into one mobile and compact unit, allowing seamless transitions between grinding and classifying processes. This system is ideal for applications in the chemical, food, pharmaceutical, and recycling industries, producing end-products like titanium dioxide pigment, lithium-ion battery components, and lactose powders.

The operational principle relies on a modular design with interchangeable mill types, enabling R&D and pilot-scale operations to execute various processes such as grinding, milling, and compacting with ease. With the capability to support both small R&D labs and large-scale production facilities, this system ensures scalability and flexibility in production.

Automation is facilitated through a PLC-controlled interface, allowing precise control and integration into existing production lines. Built for efficiency, the system features energy-optimized motor controls that reduce power consumption, and it is constructed from high-quality materials that ensure durability and resistance to corrosion.

Compliant with GMP standards, the system provides easy cleaning and maintenance solutions, minimizing downtime with quick changeovers and clean-in-place options. Customizable features and engineering support offer tailored solutions to meet specific production needs, making the Alpine Multiprocessing System a versatile powerhouse in material processing.

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Pelletizes with Precision and Consistency

The Gear Pelletizer AGF GCS & AGF GMS from Hosokawa Alpine is an efficient pelletizing solution designed for various industries, including chemicals, food processing, and recycling. Utilizing counter-rotating hollow-toothed rollers, it ensures uniform extrusion and consistent pellet size, enhancing material flow and handling. Ideal for producing granulates across diverse applications such as lithium-ion batteries, spices, and recycling processes. This equipment excels in continuous and manual operations, offering flexible integration into existing production lines. With robust construction, it can process powders and granules efficiently and reliably. Available with engineering support for tailored customization, it ensures seamless integration and optimal performance.

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Grinds and Processes Coarse Fibrous Materials

The Alpine Microburst AMB Spiral Jet Mill from Hosokawa Alpine is designed for ultra-fine grinding of coarse and fibrous materials without the need for pre-crushing, distinguishing itself with a large, central inlet ideal for diverse applications such as functional food, cosmetics, and pharmaceuticals. The mill efficiently processes materials like cellulose and cannabis into powders and granules, leveraging its customizable grinding chamber and modular design. It operates continuously and at high speed, integrating seamlessly into production lines with a user-friendly, PLC-controlled system. Optional ceramic components ensure high wear protection, and the machine’s hygienic, stainless steel design meets GMP standards, supporting quick cleaning and low-maintenance operations. Configurations include stand-alone baseline versions to economically accommodate varied operational needs.

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