Separates and Purifies Animal and Fish By-Products

The Separators for Animal and Fish By-Products from GEA efficiently process by-products for high-quality end-products like fish oil capsules and protein supplements. It utilizes a sophisticated centrifugal separation mechanism, achieving precise clarification and purification. This equipment excels in the food, pharmaceutical, and agricultural industries, ensuring compliance with maximum purity standards.

Capable of continuous, fully automated operations, the separators are crafted from stainless steel, ensuring product safety and longevity. They feature a hydrohermetic feed for gentle treatment and an optimized disk stack to enhance oil quality. With a robust design, they support large-scale operations, minimizing product loss with a hydrostop system for solids discharge.

Integration is seamless within production lines, supported by PLC control systems for thorough automation and remote monitoring. Energy efficiency is enhanced by a variable-speed motor, reducing overall consumption. The self-cleaning bowl and CIP system promote easy and hygienic maintenance, while customization options meet specific operational needs, reinforced by GEA’s engineering support.

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Efficiently Separates and Purifies Vegetable Oils

The central axis of oil recovery operations, the GEA self-cleaning centrifugal separator optimizes your production line with precise and efficient oil purification processes. Employing a self-cleaning bowl and the GEA hydrostop system, it facilitates continuous separation from slurries, minimizing downtime and maintenance costs. This equipment excels in producing extra virgin olive oil, refined palm oil, and cold-pressed avocado oil, catering to diverse industries such as food, beverage, and pharmaceuticals. Handling high-throughput demands, it seamlessly integrates into automated systems, ensuring consistent operations with its PLC-controlled mechanism. Its stainless steel construction provides exceptional corrosion resistance, enhancing durability in challenging environments. Ideal for applications requiring continuous and precise oil purification, this separator achieves high yields with minimal energy usage, thanks to its advanced flat-belt drive system and efficient design.

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Recovers Oil and Reduces Waste Water

The nozzle separator from GEA stands out as a robust, efficient solution for palm and vegetable oil producers seeking to enhance oil recovery from sterilizer condensate while minimizing waste water production. Designed for continuous, high-speed operation, this equipment capitalizes on GEA’s expertise in centrifugal separation. It utilizes a specialized design to recover oil typically lost in the sterilization process, recycling it back into the main production line, thereby reducing overall oil losses. With a compact form and low space requirement, it integrates seamlessly into existing production setups, offering automated operation with minimal manpower. Capable of high throughput rates, the nozzle separator is engineered to handle large volumes efficiently. Additionally, its durable construction ensures long-lasting performance in demanding industrial environments. Available with various material options, it offers excellent resistance to corrosion, making it ideal for handling diverse oil types. The solution supports enhanced efficiency with lower investment costs compared to traditional decanters and includes customizable features to fit specific operational needs.

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Separates and Clarifies Industrial Fluids Efficiently

The 3-Phase Separating Decanter Centrifuge from GEA is specifically designed for the continuous separation and clarification of complex industrial fluids. This centrifuge excels in handling waste oil, MARPOL liquids, waste emulsions, and oily wastewater, producing reclaimed oil, purified water, and other useful byproducts.

Its operation is based on high-speed centrifugation using a horizontally oriented solid-wall bowl with a shallow pond design, optimizing separation efficiency. The unit features an innovative GEAsummationdrive with intelligent kinematics, allowing for high differential speeds and sensitive torque regulation even under variable feed conditions. This is complemented by the frequency-controlled variable speed motor, which enhances energy efficiency.

All contact parts are constructed from stainless steel, ensuring durability and corrosion resistance, with options for explosion-proof operation in volatile environments. With a compact form factor, it offers easy accessibility for maintenance and features a gentle feed geometry that minimizes wear and optimizes flocculation. It integrates seamlessly with existing production lines, offering gravity or pressure-based liquid discharge options.

Tailored for waste management companies and fluid recycling firms, this centrifuge supports automated operation via customizable control interfaces, ensuring smooth integration with plant automation systems and optimizing processing workflow.

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Separates and Recovers Oil from Slop and Waste

The 3-Phase Separating Decanter Centrifuge from GEA is engineered specifically for the oil and gas sectors, offering innovative solutions to transform refinery residues into valuable products. This centrifuge reduces water and sediment from slop and waste oils using a cutting-edge mechanical separation technique combined with minimal chemical usage. Its ecoforce series design boasts a unique bowl and scroll system powered by dual motors configured in a summationdrive, achieving a 30% reduction in energy consumption. With the super deep pond design and high g-force, it efficiently processes a range of viscous materials, supporting continuous, high-speed operations. Constructed with stainless steel wetted parts and hard-facing options like tungsten carbide tiles, it ensures durability in harsh environments. This decanter not only integrates seamlessly into existing systems with optional PLC controls but also adapts to broad differential speed settings for flexible processing. Ideal for slop oil recovery, waste oil dehydration, and demulsification processes, it is designed to maximize output while minimizing footprint and operational costs.

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Separates Oil, Water, and Solids Efficiently

The 3-Phase Separating Decanters for Oil Recovery, offered by GEA, excel in effectively segregating oil, water, and solids from various vegetable and crude oils. These decanter centrifuges utilize high-speed rotation to ensure precise and continuous separation, boasting the capability to handle substantial volumes, ideal for concentrated production lines. Primarily used in pre-processing and processing phases, they support a seamless operation in the food, beverage, oil, and environmental industries, delivering refined palm oil, extra virgin olive oil, and more.

The equipment integrates with existing setups through PLC control systems, optimizing process control and offering remote monitoring to enhance productivity. It is engineered with a focus on energy efficiency, using full torque for reduced energy consumption, minimizing operational costs. With available construction in stainless steel, it assures corrosion resistance for durability and compliance with stringent industrial standards.

Maintenance is efficient with features like automated cleaning processes, ensuring smooth operations with minimum downtime. GEA provides extensive customization options for rotor speeds and configurations, supported by expert engineering assistance to tailor solutions to specific plant requirements.

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Separates and Processes By-Products in 3 Phases

The 3-Phase Separating Decanter Centrifuge from GEA is engineered to tackle challenging by-product processing in various industries, including food and gelatin production. This specialized equipment stands out for its ability to perform continuous, high-speed centrifuging and separation of liquids, slurries, and cakes. Utilizing a robust modular design, the decanter can be customized with features such as low or high differential speed and specific alloy choices to ensure resistance to corrosion and erosion. Ideal for producing fish meal, animal protein meal, and gelatin powder, its centrifugal separation technology efficiently handles tasks like protein hydrolyzate recovery and flotation sludge treatment. The system operates with oil-lubricated bearings ensuring stability under dynamic conditions, while its CIP capability facilitates easy cleaning and maintenance. Additionally, it offers seamless PLC integration for enhanced automation and remote system monitoring, optimizing operational efficiency.

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