3-phase separating decanter for oil & gas
Efficiently separate water, oil, and solids with precision using this advanced decanter, designed to handle complex mixtures and optimize waste oil recovery and refining processes.
Separates and Recovers Oil from Slop and Waste
The 3-Phase Separating Decanter Centrifuge from GEA is engineered specifically for the oil and gas sectors, offering innovative solutions to transform refinery residues into valuable products. This centrifuge reduces water and sediment from slop and waste oils using a cutting-edge mechanical separation technique combined with minimal chemical usage. Its ecoforce series design boasts a unique bowl and scroll system powered by dual motors configured in a summationdrive, achieving a 30% reduction in energy consumption. With the super deep pond design and high g-force, it efficiently processes a range of viscous materials, supporting continuous, high-speed operations. Constructed with stainless steel wetted parts and hard-facing options like tungsten carbide tiles, it ensures durability in harsh environments. This decanter not only integrates seamlessly into existing systems with optional PLC controls but also adapts to broad differential speed settings for flexible processing. Ideal for slop oil recovery, waste oil dehydration, and demulsification processes, it is designed to maximize output while minimizing footprint and operational costs.
Benefits
- Significantly lowers operational costs with a 30% reduction in energy consumption.
- Enhances oil recovery and purity, converting waste into valuable resources.
- Minimizes maintenance downtime with durable hard-faced and stainless steel components.
- Adapts to varying input conditions with broad differential speed adjustments.
- Optimizes space usage with a compact design, ideal for constrained operational environments.
- Applications
- Slop oils,Gas,Oil,Waste oils,Refinery residues
- End products
- Desalted crude oil,Slop oil recovery,Refined slop oil,Dehydrated waste oil,Demulsified refinery sludge
- Steps before
- Waste Collection,Slop Oil Aggregation
- Steps after
- Water Treatment,Oil Refinement,Sediment Disposal
- Input ingredients
- slop oil,contaminated oils,water,sediments,brine,oil-water-sediment mixture
- Output ingredients
- separated oil,water,solids,cleaned waste oils
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- 3-Phase Separation
- Oil,Water,Solids
- Bowl Design
- Low Bowl Angle
- Drive System
- Hydraulic Scroll Drive
- Specific Gravity Handling
- Up to 1.5 sg
- Energy Reduction
- 30% with Summationdrive
- Differential Speed Range
- Broad
- Speed
- High
- G-Force
- High
- Super Deep Pond Design
- Yes
- Space Requirement
- Minimum
- Construction Material
- Stainless Steel
- Scroll Material
- Tungsten Carbide Tiles or Hard Faced
- Frame Design
- Welded Rigid
- Service Ease
- Pillow Block Design
- Automation
- Fully Automatic
- Separation mechanism
- 3-phase decanter
- Operation type
- Automatic / Manual
- Automation level
- PLC / Summationdrive
- Cleaning method
- CIP
- Adjustable differential speed
- Fully automatic
- Bowl,Scroll drive configuration
- Summationdrive system
- Energy efficiency
- Low energy consumption
- Space requirement
- Minimum space
- Abrasion resistance
- Tungsten carbide tiles or hard faced scroll
- Corrosive resistance (e.g. acids)
- Stainless steel wetted parts
- Cleanability
- Stainless steel,welded rigid frame
- Density/particle size
- Brine with specific gravity up to 1.5 sg
- Bowl Design
- Patented for handling brine up to 1.5 sg
- Hydraulic Scroll Drive
- Maximum power for optimal thickening
- Summationdrive
- Primary and secondary drives combined for performance
- Differential Speed Adjustment
- Fully automatic facility within a broad range
- Wetted Parts Material
- Stainless steel
- Scroll Material
- Tungsten carbide tiles or hard-faced
- Frame Design
- Welded rigid frame
- Pond Depth Design
- Super deep pond for enhanced performance
- Hood Design
- Stainless steel