Virus filtration system for biologics manufacturing

Ensure safe and effective biopharmaceutical production by integrating reliable virus filtration systems for efficient viral clearance, critical for downstream processing of therapeutic proteins and vaccines.

Ensures Viral Clearance in Bioprocessing

The Viresolve®Pro Solution from a leading manufacturer in virus filtration offers a robust system for achieving effective viral clearance in biopharmaceutical processes. Featuring a range of modular pod filter holders and single-use filtration systems, it efficiently handles filtration and viral clearance in applications such as monoclonal antibodies and mRNA vaccines. The system’s unique design ensures scalability from pilot to large-scale processes, maintaining flexibility with manual and process-scale options.

The Viresolve®Pro’s workflow operates with pod and Magnus holders, facilitating easy assembly and operational modularity. It efficiently integrates into both existing and new production lines, optimizing throughput while maintaining product integrity, making it ideal for high-stakes environments like pharmaceutical manufacturing.

Engineered for minimal downtime, the system supports rapid changeovers with its quick-load mechanism, reducing lead times. Utilizing durable materials, it withstands the rigors of repeated use, ensuring long-term performance and compliance with stringent industry standards.

Additionally, the Viresolve®Pro addresses energy efficiency, reducing operational costs through optimized motor control, while its CIP-ready (Clean In Place) design allows for straightforward maintenance, promoting seamless operations in varied bioprocessing scenarios.

Benefits

  • Ensures high viral safety standards with reliable filtration, protecting critical product pathways.
  • Offers scalable solutions from pilot to large-scale production, meeting diverse processing needs.
  • Reduces operational costs with energy-efficient design and optimized motor control.
  • Simplifies maintenance with CIP-ready features, minimizing contamination risk.
  • Seamlessly integrates with existing systems for enhanced productivity and reduced changeover times.

General


Applications
Molecular biology,Protein biology,Biopharmaceuticals,Mabs,Virus inactivation,Downstream processing,Mrna development,Pharmaceuticals
End products
Downstream bioprocessing solutions,Biopharmaceutical formulations,Monoclonal antibodies,Viral inactivated blood products,Mrna vaccines,Recombinant proteins,Viral vector vaccines,Therapeutic proteins
Steps before
Chromatography,Chemical Treatment
Steps after
Sterilization,Packing
Input ingredients
biologics feed streams,downstream mAb process,pre-filter feed,Pod filters,process scale feed
Output ingredients
filtered biologics,virus-free product,virus-retentive filtrate,pre-filtered solution
Market info
Merck is known for its focus on life sciences, healthcare, and performance materials, offering products like pharmaceuticals, biopharmaceuticals, and high-tech materials. It has a strong reputation for innovation and quality in these sectors.

Technical Specifications


Filtration system
Viresolve®Pro/Pro+ Magnus Holders
Filtration type
Virus filtration
Loading and unloading
Quick and easy
Holder footprint
Minimized with vertical orientation
Hydraulics
Simple manual
Process scale
Up to 30 Pod filters
Scalability
6x within the same footprint
Construction
Robust and easy to use
Installation
Easy setup of hardware
Flow path
Optimized single-use
Adaptability
Maximum with single-use flow paths
Processing efficiency
High
Retention assurance
Highest levels
Product contact
None

Operating Characteristics


Automation level
Manual / PLC
Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual
Changeover time
Quick and easy loading and unloading
Scalability
6x scalability within the same footprint
Setup time
Fast setup of hardware

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Compact footprint
Minimized holder footprint with vertical orientation
Loading and unloading
Quick and easy loading and unloading
Holder size
Multiple lengths for various sized installations
Holder design
Robust construction with modular format
Hydraulics
Simple manual hydraulics

Custom Options


Filter Holder Compatibility
Viresolve®Pro Magnus,Viresolve®Pro+ Magnus
Modular Design
Yes,allows scalable configuration
Loading/Unloading Process
Quick and easy
Integration with Prefilter
Pod filter holder required
Orientation and Footprint
Vertical,minimized footprint
Flow Path Adaptability
Single-use,adaptable to changing needs
Operational Scalability
Pilot to process scale