Tortilla toaster oven for uniform toasting
Achieve precise and uniform toasting of tortilla chips and tacos with high fuel-efficiency, ensuring optimal tracking and durability within high-speed, continuous operations.
Toasts and Insulates Corn-Based Products Efficiently
The Tortilla Toaster Oven from Heat and Control is engineered to provide continuous, high-speed toasting of corn-based products such as tortilla chips, tacos, and tostadas. This equipment employs a carefully controlled toasting process with draft control and a pre-mix burner system, resulting in uniform color and texture across all products. With a processing capacity ranging from 750 to 2,500 lbs./hr for tortilla chips and up to 6,000 dozen/hour for tortillas, it meets the demand of large-scale production lines. The oven’s fully insulated casing minimizes heat loss, enhancing fuel efficiency and maintaining optimal toasting conditions. Designed for seamless integration into existing production systems, it supports automation with precise control for consistent quality output. The oven is constructed with corrosion-resistant materials, ensuring longevity and reliability in high-throughput environments. Customizable configurations and engineering support are available to meet specific production requirements.
Benefits
- Enhances product consistency with precise toasting control.
- Minimizes fuel costs through efficient heat retention.
- Boosts production capacity to meet high-demand operations.
- Reduces maintenance with a robust, corrosion-resistant construction.
- Seamlessly integrates into existing production lines for improved workflow.
- Applications
- Tostadas,Formed shells,Tortillas,Tortilla chips,Restaurant style tortilla chips,Corn chips,Taco shells
- End products
- Hard taco shells,Multi-grain tostadas,Spicy taco shells,Flat formed taco shells,White corn tortilla chips,Blue corn tortilla chips,Triangular corn chips,Yellow corn tortilla chips,Restaurant-style crispy tortilla chips,Gluten-free tortillas,Whole grain tostadas,Low-fat tortillas,Round tortilla chips
- Steps before
- Corn Cooking,Soaking,Corn Grinding / Masa Preparation,Conditioning,Sheeting
- Steps after
- Inspection,Product Cooling,Packaging,Seasoning
- Input ingredients
- corn,masa,corn flour
- Output ingredients
- tortilla chips,restaurant style tortilla chips,corn chips,taco and formed shells,tortillas,tostadas
- Market info
- Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.
- Capacity
- 750-2,500 lbs/hr of tortilla chips
- Capacity
- up to 6,000 doz/hr of corn tortillas
- Toasting Configuration
- Single or 3-pass oven
- Heat Loss
- Double insulated stainless steel casing
- Fuel Efficiency
- High
- Production Type
- High volume
- Automation
- Precisely controlled conditions
- Automation level
- PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Energy efficiency
- High fuel-efficiency
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- Manual
- Integrated steps
- Corn cooking,soaking,Corn grinding,Sheeting,Toasting
- Toasting configuration
- Single or 3-pass oven
- Working mechanism
- Draft control,pre-mix burner system
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Belt configuration
- Single or 3-pass oven
- Insulation
- Double insulated stainless steel casing
- Heat retention
- High fuel-efficiency
- Feed/Discharge method
- Continuous belt
- Control panel type
- Digital / Touchscreen
- Oven configuration
- Single / 3-pass
- Insulation type
- Double insulated stainless steel casing