Sensor potting solution

Ensure precise protection for your electronic components with this flexible potting solution, designed to handle diverse challenges while maintaining material integrity to withstand external influences such as heat, moisture, and vibration.

Dispenses and Pots Sensors Accurately

The ViscoDuo-VM from ViscoTec is a dual-component dispensing system specifically designed for sensor potting applications. Utilizing endless piston technology, it offers precision and flexibility in both small and large volume dispensing, ensuring material homogeneity and optimal potting depth through its two-stage process. Ideal for integrating into automated lines, it supports both manual and robotic operations, enhancing production efficiency with features like programmable suck-back to prevent contamination. The ViscoDuo-VM accommodates a wide variety of applications, from optoelectronics to automotive components, and is perfect for protecting sensitive electronics with varied potting materials, such as silicones and epoxies. Its robust design, including options for degassing and material recirculation, allows for high-throughput operations while maintaining quality and consistency.

Benefits

  • Enhances product reliability through precise and homogenous potting.
  • Supports flexible production with both manual and automated operations.
  • Minimizes waste and contamination risks with programmable suck-back.
  • Reduces cycle time with integrated multi-component mixing and dispensing.
  • Maintains uniform material quality with efficient recirculation and agitation features.

General


Applications
Temperature sensors,Engine ignition sensors,Automotive components,Optoelectronics,Sensors,Fork photoelectric sensors,Electronics,Headlamp potting
End products
Temperature sensor tubes,Photoelectric sensors,Automotive headlamps,Diesel engine ignition sensors
Steps before
Material preparation,Material degassing,Material agitation
Steps after
Curing,Quality inspection,Assembly
Input ingredients
potting materials,one or two-component materials,silica gel filter,thermal paste,3-component materials,2-component epoxy resin,water-repellent agent,2-component silicone
Output ingredients
potted sensors,embedded temperature sensors,potted electronics,potted headlamps
Market info
Visco Tec is known for its precision dispensing and dosing technology, specializing in equipment for viscoelastic fluids, offering reliable, high-quality solutions for industries like pharmaceuticals, food, cosmetics, and general manufacturing, renowned for engineering excellence and innovation.

Technical Specifications


Accuracy
High precision
Automation
Manual / Automatic
Dosing type
1-component / 2-component
Mixing Ratio
Varies per application
Dispensing Speed
Adjustable
Control System
PLC
Material Compatibility
Handles viscous and non-viscous materials
Temperature Control
Maintains fill level precision
Fill Level Detection
Triangulation laser sensor
Suck-back Feature
Programmable

Operating Characteristics


Working mechanism
Endless piston technology
Automation level
Manual / Automated with PLC integration
Batch vs. continuous operation
Continuous dispensing
Material recirculation
Present
Integrated steps
Two-stage potting process
Dispensing control
Analog via PLC

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Compatibility with potting compounds
1-component,2-component,3-component materials

Physical Characteristics


Machine footprint
Compact/Variable depending on system
Tank Shape and Size
ViscoTreat-R storage tank with agitator
Feed method
Recirculation for material homogeneity
Discharge method
2-component dispenser for potting
Control panel type
Analogue control via main PLC
Automation level
Manual/Automatic dispensing
Palletizer Integration
Yes,for fully automatic production
Dispensing flexibility
Can handle both large quantities and small dots
Programmable suck-back feature
Yes,to prevent contamination

Custom Options


Control panel type
PLC / HMI
Integration possibilities
Manual / Automatic / Robot-assisted
Flexibility
Manual and automatic
Palletizer integration
Possible
Suck-back functionality
Programmable
Analog control
0 to 10 V / 4 to 20 mA