Semi-automated poultry deboning system

In the poultry processing industry, consistently high yields and labor efficiency are critical. Traditional deboning processes often involve numerous manual tasks that are strenuous and time-consuming, leading to variable results and high labor costs.

Automate and optimize deboning operations

The Prime Semi-Automated Code Line Deboning from JBT is designed to enhance poultry deboning efficiency by partially automating the line. This system focuses on harvesting wings, breasts, tenders, and keel cartilage while ensuring high yields and reducing the need for manual labor. By strategically placing the machinery adjacent to the cone line, the setup promotes optimal ergonomics and minimizes dangerous and strenuous jobs, alleviating worker fatigue. The system allows for faster processing line speeds of up to 40 bpm (birds per minute) compared to traditional 34 bpm, making it a valuable option for high-volume poultry processing plants. Additionally, its compact footprint offers flexibility in plant layout. Notably used by top-ranking poultry plants in the U.S., the JBT Prime Semi-Automated Code Line Deboning represents a robust solution for improving productivity and reducing labor costs.

Benefits

  • Industry-leading yield with minimal manual labor
  • Enhanced processing speed up to 40 bpm
  • Ergonomic design reducing worker strain
  • Optimized for compact plant layouts
  • Low capital costs with daily operational savings