Premix system for soft drinks production
Efficiently produce both carbonated and non-carbonated beverages by integrating this premix system, which handles deaeration, precise mixing, and carbonation to ensure consistent flavor and quality across your product line.
Deaerates, Mixes, and Carbonates Soft Beverages
Blendtech’s engineered Premix Unit is designed for precise blending, deaeration, and carbonation of both carbonated and non-carbonated beverages. This compact system employs a vacuum-type deaeration process, effectively extracting dissolved oxygen from process water to maintain flavor integrity. Its modular design allows seamless integration into your existing production line, interfacing effortlessly with fillers using digital or BUS & NET signals.
Key features include magnetic or mass flow meters for precise syrup mixing and CO2 injection, ensuring consistent carbonation across cola, lemonade, and sparkling water varieties. Equipped with a PLC for recipe selection and an optional on-line CO2 and Brix control, the unit simplifies automation, enhancing operational efficiency.
With a focus on customization, the premix unit supports continuous, automated operations in high-speed environments, aligning with food and beverage industry demands. Built to meet stringent quality standards, the unit offers robust construction with stainless steel options, ensuring longevity and corrosion resistance, while the integrated CIP system facilitates straightforward maintenance and cleaning.
Benefits
- Ensures consistent beverage quality with precise carbonation and mixing control.
- Enhances production efficiency by integrating seamlessly into existing lines.
- Reduces energy usage through optimized vacuum deaeration.
- Minimizes flavor loss by maintaining low oxygen levels.
- Streamlines operations with automated recipe management and CIP system.
- Applications
- Non-carbonated soft drinks,Natural water,Soft beverages,Sparkling water,Carbonated soft drinks
- End products
- Lemonade,Tonic water,Flavored sparkling water,Lemon-lime soda,Iced tea,Ginger ale,Root beer,Cola,Mineral water,Fruit punch
- Steps before
- Water Filtration,Syrup Preparation
- Steps after
- Filling,Capping,Labeling
- Input ingredients
- process water,aromatized syrup,CO2
- Output ingredients
- carbonated soft beverages,non-carbonated soft beverages,sparkling water,natural water
- Market info
- BLENDTECH (Omnia Technologies) is known for manufacturing advanced engineered-to-order blending and processing equipment. Their expertise in customized solutions and reliability has earned them a strong reputation in the industrial equipment market.
- Deaeration type
- Vacuum type
- Mixing flow meter type
- Magnetic or Mass
- CO2 Injection Method
- CO2 Injector with magnetic or mass flow meter
- Automation
- PLC-controlled
- Configuration
- Monoblock compact
- Online Monitoring
- CO2,Brix degree control
- Filler,CIP Interface
- Digital or BUS,NET signals
- Delivery and CIP return pump
- Integrated
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- CIP integration
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³
- Machine footprint
- Compact monoblock configuration
- Control panel type
- PLC-controlled
- Tank shape
- Included in system configuration
- Feed/discharge method
- Integrated filler delivery and CIP return pump
- Static Mixer system
- Downstream flow meters
- Deaeration group
- Vacuum type
- CO2 Injection system
- Carbonation group with CO2 Injector