Overhead cut-up system for turkey
Optimize your turkey processing capabilities with a fully automated solution that precisely halves, debones, and separates turkey parts, ensuring efficient workflow and consistent product quality.
Automates Turkey Cutting and Deboning Operations
The OCS-1 Overhead Turkey Cut-Up System from Prime Equipment Group is a fully automated solution for turkey processing plants seeking efficient, continuous operations. This system integrates multiple machines, including halvers, breast deboners, and leg splitters, to streamline cutting, deboning, and separating processes. It processes various turkey products, from thighs and drumsticks to breast fillets and leg quarters, ensuring consistency and precision in ready-to-cook items. With its PLC-controlled automation, the system seamlessly integrates into existing production lines, reducing labor costs and enhancing productivity. Made with durable materials for long-lasting performance, the OCS-1 offers easy maintenance and supports efficient cleaning, making it an ideal choice for large-scale poultry processing.
Benefits
- Enhances operational efficiency with fully automated turkey processing.
- Minimizes labor requirements through seamless integration and continuous operation.
- Optimizes product uniformity and quality across various turkey cuts.
- Saves space with a design suitable for ceiling or floor mounting.
- Facilitates easy maintenance with a simple and robust construction.
- Applications
- Seafood,Meat,Turkey processing,Poultry
- End products
- Turkey leg quarters,Turkey breast fillets,Turkey drumsticks,Turkey parts for ready-to-cook products,Turkey thighs,Deboned turkey breast,Turkey halves
- Steps before
- Poultry stunning,Feather removal,Evisceration,Chilling
- Steps after
- Packaging,Further processing,Freezing,Distribution
- Input ingredients
- whole turkey,turkey carcass
- Output ingredients
- halved turkey,breast meat,drumsticks,thighs,back half,processed turkey legs
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Automation
- Fully automated
- Capacity
- Designed for turkeys
- Space-saving design
- Ceiling or floor mount
- Leg Separation
- Automated Leg Splitter Module
- Front and Back Separation
- Halver,Back Skin Cutter
- Thigh and Drum Separation
- Leg Splitter Module
- Integration
- Pairs with ILBD-3T In-Line Breast Deboner
- Worker Requirement
- No workers required
- Automation level
- Fully automated
- Halving method
- Automated halving
- Spine removal
- Automated score and removal
- Batch vs. continuous operation
- Continuous operation
- Space-saving design
- Ceiling or floor mount
- Cleaning method
- No manual cleaning
- Cleanability
- Yes
- Corrosive resistance (e.g. acids)
- Stainless Steel
- Product focus
- Turkey
- Discharge method
- Automatically drops front half for transfer
- Control panel type
- HMI / Touchscreen Interface
- Mounting Options
- Ceiling or Floor Mount