Optical rice sorter

Achieve impeccable quality in rice processing with an advanced optical sorter that ensures unparalleled accuracy in removing defective grains and foreign materials, boosting your production efficiency and safeguarding your product integrity.

Removes Defective Kernels and Foreign Matter

The DS-C Optical Sorter from Bühler Group is engineered to excel in rice processing environments, addressing key challenges in ensuring product purity and quality. This machine employs sophisticated optical technology to efficiently remove defective kernels and foreign substances from rice. It supports a variety of rice types, including basmati, jasmine, and wild rice, meeting both domestic and export quality standards.

The DS-C Optical Sorter is designed for continuous, high-speed operations, making it ideal for rice millers and grain processors looking to enhance throughput without compromising accuracy. It features flexible sorting configurations, including quadrijet sorting, which allows you to optimize yield and concentration. Additionally, the SortJet ejection system ensures precise removal of up to 99.9% of contaminants, backed by a five-year warranty on ejector components.

Automation is simplified through the user-friendly TouchSort interface, which provides intuitive control and monitoring capabilities. Built with Designed for Reliability (DfR) methodology, this sorter offers longevity and consistent performance, allowing seamless integration into existing production lines. Its robust design supports easy cleaning and maintenance, enhancing operational efficiency and reducing downtime. This advanced sorter reflects Bühler Group’s commitment to providing innovative solutions that drive productivity and quality in agricultural processing.

Benefits

  • Enhances product purity, minimizing the risk of contamination-related financial penalties.
  • Increases revenue potential by tailoring sorting to meet diverse market standards.
  • Reduces waste with high precision sorting, maximizing usable product yield.
  • Decreases operational downtime through intuitive and efficient user interfaces.
  • Provides long-term reliability and reduced maintenance costs with robust design.

General


Applications
Paddy,Rice
End products
Jasmine rice,Glutinous rice,Black rice,Parboiled rice,Sushi rice,Brown rice,Wild rice,White rice,Basmati rice,Arborio rice,Popcorn rice,Long-grain rice,Red rice,Short-grain rice
Steps before
Dehulling,Milling,grinding,flaking,Pre-cleaning
Steps after
Packing,Palletizing,Sifting,grading
Input ingredients
rice,paddy,raw rice,contaminated rice,defective kernels,foreign matter,plastic,glass,stones,foreign seeds
Output ingredients
sorted rice,clean rice,high-quality rice,domestic and export quality rice,rejected material,removed foreign matter
Market info
Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.

Technical Specifications


Accuracy
Up to 99.9%
Sorting Configuration
Quadrijet
Sorting Passes
Fourth sorting pass
Automation
TouchSort with 15-inch screen
Reliability
Designed for Reliability (DfR) methodology
Ejection System
SortJet ejection system

Operating Characteristics


Automation level
TouchSort Interface
Sorting Configuration
Flexible
Sorting Passes
Quadrijet Sorting
Yield Maximization
SortJet Ejection System
Cleaning Method
Manual/CIP
Designed for Reliability
DfR methodology

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Control panel type
Touchscreen
Discharge method
Automatic
Feed type
Raw rice/paddy

Custom Options


Sorting Configuration
Flexible sorting configurations
Sorting Passes
Quadrijet sorting with a fourth sorting pass
Ejection System
SortJet ejection system
User Interface
TouchSort 15-inch screen