Micro-scale rotary shear for particle size reduction

Optimize your research with precise particle reduction, ideal for transforming diverse feedstocks into uniform, research-grade samples without pre-drying.

Processes and Reduces Biomass for Research Applications

The M8M Series from Forest Concepts features Crumbler® Machines designed for precision in biomass processing and research applications. These micro-scale rotary shears are uniquely capable of processing both high and low moisture feedstocks without the need for pre-drying, offering a significant advantage in varied research environments. With a robust processing capacity of up to 1/2 wet tons (1/4 dry tons) per hour, the M8M Series efficiently reduces raw feedstocks like wood chips, corn stover, and more into uniform particles, ideal for biofuel and laboratory-grade samples. Its modular design facilitates seamless integration into lab setups, with features such as PLC controls and multiple power options to suit specific needs. The machine operates quietly and efficiently, occupying minimal space, and supporting various configurations, including stacked units for increased output. Customizable processing heads allow tailoring of particle size to meet diverse project demands, ensuring versatility and precision in biomass research and development.

Benefits

  • Enhances research efficiency with uniform particle production for reliable experimentation.
  • Saves energy with low-consumption operation, optimizing laboratory resources.
  • Supports varied feedstocks without pre-drying, streamlining preparation processes.
  • Easily integrates into lab settings with compact and modular design.
  • Customizable particle sizes cater to specific research and material processing needs.

General


Applications
Lab research,Agricultural residue,Biomass processing,Renewable energy,Industrial research,Feedstock processing,Wood processing,Bioenergy
End products
Research-grade wood particles,Compost additives,Wood pellets,Fine wood chips,Biofuel intermediates,Animal bedding material,Laboratory-grade biomass samples,Biomass briquettes
Steps before
Material Sourcing,Sorting,Shredding
Steps after
Screening,Sizing,Packaging
Input ingredients
wood chips,corn stover,switchgrass,bamboo,sage,hemp,agave,raw feedstocks,high moisture feedstocks,low moisture feedstocks
Output ingredients
precision particles,uniform particles,1/4 inch feedstock particles,1/4 inch particles,3/16 inch particles,1/8 inch particles,1/16 inch particles,3/64 inch particles
Market info
Forest Concepts is known for designing and manufacturing innovative biomass processing equipment, specializing in engineered-to-order systems for efficiently handling and converting biomass into valuable products, earning a reputation for quality and innovation in the renewable energy sector.

Technical Specifications


Processing capacity
Up to 1/2 wet tons per hour
Processing capacity
1/4 dry tons per hour
Moisture compatibility
High and low moisture feedstocks
Energy consumption
Low
Motor power
1.5hp,3hp,5hp
Automation
PLC controls available
Infeed capacity
8″ wide
Footprint
3.4′ X 2.7′
Power options
460VAC 3ph / 220VAC 1ph / 110VAC 1ph
Particle size
1/4″,3/16″,1/8″,1/16″,3/64″
Stacking configurations
Single unit,stacked,sequential

Operating Characteristics


Working Mechanism
Rotary Shear
Automation Level
Manual / PLC
Batch vs. Continuous Operation
Batch
Energy Efficiency
Low energy consumption
Modularity
Modular System Integration
Noise Level
Quiet Operation
Infeed Capacity
8" Wide

Material Compatibility


Wood chips
Yes
Corn stover
Yes
Switchgrass
Yes
Bamboo
Yes
Sage
Yes
Hemp
Yes
Agave
Yes
High moisture feedstocks
Yes
Low moisture feedstocks
Yes

Physical Characteristics


Compact footprint
3.4' X 2.7'
Infeed capacity
8" wide
Machine output capacity
1/2 wet tons per hour
Customization options for processing heads
1/4",3/16",1/8",1/16",3/64"
Power supply
460VAC 3ph / 220VAC 1ph / 110VAC 1ph
Modularity
Single unit,stacked,sequential
Discharge method
Variable cutter-width processing heads

Custom Options


Control panel type
PLC controls available
Integration possibilities
Modular for easy system integration (single unit,stacked,sequential)
Modularity
Multiple cutter-width processing heads