Metallographic cutting robot with 5 axes

Streamline complex metallurgical analysis with precise and versatile 5-axis cutting technology, designed to maximize efficiency by reducing manual handling while ensuring consistent cutting quality across varied material specimens.

Executes Precision Cutting and Material Analysis

The Qcut 600 BOT from QATM is a fully automated metallographic cutting robot designed to enhance precision and efficiency in material testing and analysis. Featuring up to 5-axis operation, it enables complex cutting sequences without the need for time-consuming repositioning, thanks to its patented rotary table system. Primarily used for slicing metal and alloy specimens, the Qcut 600 BOT is integral to operations in metallurgy, automotive, and aerospace sectors. It accommodates large cutting discs up to Ø 610 mm, ensuring versatility for various workpiece sizes. Dynamic cut-off wheel measurement and automatic parameter adjustment ensure consistent, high-quality results, while integrated recirculating cooling and central lubrication systems optimize performance and reduce maintenance needs. The machine supports modular extensions for further customization, making it suitable for diverse operational requirements, from laboratory settings to industrial environments. With a robust steel construction and customizable clamping solutions, the Qcut 600 BOT promises reliability and precision, equipped to handle the rigorous demands of modern material science.

Benefits

  • Streamlines workflow by eliminating the need for manual reclamping, enhancing productivity.
  • Ensures consistent cutting quality with dynamic adjustment of parameters for precise results.
  • Adapts to complex component geometries with modular rotary axis expansion.
  • Minimizes maintenance with integrated recirculation cooling and central lubrication systems.
  • Facilitates remote diagnostics and support, reducing downtime and service costs.

General


Applications
Metal components,Aerospace materials,Industrial machinery components,Materialographic samples,Structural metals,Hardness test specimens,Metallurgical analysis,Alloy samples,Engineering materials,Automotive parts
End products
Structural beams,Aerospace brackets,Automotive brake discs,Engine pistons,Industrial machine gears,Gear components,Metallographic test specimens,Metallic turbine blades,Hardened steel samples,Alloy shafts
Steps before
Material preparation,Sample positioning,Clamping
Steps after
Analysis,Polishing,Hardness testing
Input ingredients
cutting discs,workpieces,large components,metal samples,complex components
Output ingredients
cut metal pieces,processed components,precision-cut samples
Market info
QATM is renowned for its expertise in manufacturing high-quality metallographic equipment and consumables, providing innovative solutions for material testing and analysis, which are trusted by laboratories and quality control professionals globally.

Technical Specifications


Automation
Fully Automatic
Number of Axes
5 (X/Y/Z/B/C)
Cutting Wheel Diameter
up to ø 610 mm / 24“
Travel Speed
up to 80 mm/sec
Rotary Table Range
360° (B-axis)
Swivel Range
B-axis
Clamping Table Diameter
ø 600 mm
Load Capacity
150 kg
Positioning Accuracy
±0.1°
Main Drive Power
15 kW,S1
Connection Power
30 kVA
Dimensions (W x H x D)
1640 x 2200 x 1480 mm
Machine Weight
approx. 1600 kg
Recirculating Cooling
Integrated
Central Lubrication
Automatic
Speed Range
1000 - 2400 rpm
Cutting Wheel Penetration
Max. 244 mm
Precision Z-axis Positioning
0.1 mm

Operating Characteristics


Automation level
Fully automated
Batch vs. continuous operation
Batch
Changeover time
Minimal due to automatic adjustments
Cleaning method
Integrated recirculation cooling
Cutting optimization
Automatic detection and adjustment
Remote maintenance
Direct fault diagnosis via VPN
Clamping possibilities
Unlimited,with modular customization
Material handling
Ergonomic control panel and joystick operation
Cut-off measurement
Dynamic automatic adjustment
Soft start-up control
Automatic,for component detection

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Table diameter
600 mm
Load capacity
150 kg
Number of Axes
4 or 5 (X/Y/Z/B or X/Y/Z/B/C)

Custom Options


Control panel type
12.1" TFT touch display with joysticks
Remote maintenance
VPN connection for online support
Additional axis
Modular C-axis
Clamping solutions
Individually tailored