Line converger for thermoforming packaging lines
Efficiently manage the transition from multi-lane to single-lane packaging for thermoformed products, ensuring seamless alignment and product integrity for high-speed operations.
Converges and Aligns Thermoformed Pack Lines
The SERVOFEED PF600 from Buhmann Pac Solutions is a precise line converger for high-speed thermoforming applications. This equipment seamlessly unifies products from multiple lanes into a single path, enhancing efficiency in downstream production. Equipped with a height-adjustable infeed belt, it ensures optimal pack takeover from upstream thermoformers. Automatic belt speed synchronization with the thermoformer supports continuous operation and steady throughput, essential for processes involving plastic food trays, yogurt cups, and pharmaceutical blister packs. Designed with versatility in mind, the PF600 features options such as driven side guides and separating discs to handle soft film packs and various package formats securely. Its PLC-controlled interface facilitates easy integration into existing systems, while the robust design offers long-term operational reliability. Ideal for both food producers and packaging companies, this equipment supports energy efficiency with reduced operational costs and features a simple cleaning protocol for minimal downtime. Adjustable components allow for rapid format changes, offering flexibility in product handling and line customization.
Benefits
- Increases operational efficiency by unifying multi-lane outputs into a single streamlined flow.
- Enhances production flexibility with rapid format change capabilities.
- Minimizes energy costs through belt speed synchronization with upstream thermoformers.
- Supports reliable handling of diverse pack types, reducing product waste and damage.
- Facilitates easy integration into existing lines, cutting installation and setup time.
- Applications
- Soft film packs,Cartons,Trays,Wraparound packages,Thermoformed packs,Deep-drawing packs
- End products
- Ready-meal wraparound sleeves,Cosmetic blister packs,Snack cartons,Frozen meal trays,Plastic food trays,Beverage trays,Pharmaceutical blister packs,Yogurt cups,Vacuum-sealed meat packs,Clamshell packaging,Salad containers
- Steps before
- Thermoforming,Heat Sealing,Deep-Drawing
- Steps after
- Product Detection (metal detectors),Labeling,Packing (Case Packing),Weighing (Scales)
- Input ingredients
- multi-lane products,deep-drawing packs,thermoformed packs,multi-track upstream products
- Output ingredients
- single-lane products,sorted packs,pack formation for downstream components,aligned packs
- Market info
- Buhmann Systeme is known for designing and manufacturing engineered-to-order packaging machines and systems, excelling in automation and high-tech solutions for various industries, enhancing efficiency and reliability in production lines.
- Speed
- Automatic adjustment to thermoformer feed speed
- Capacity
- Line converger for multi-lane to single-lane transition
- Automation
- Automatic belt speed adjustment
- Compatibility
- New and existing thermoforming machines
- Height Adjustment
- Height-adjustable infeed belt
- Belt System
- Split belts for optimal pack takeover
- Handling Capacity
- Independent connection to multi-track upstream machines
- Turn Unit
- Turning unit for transverse pack formats
- Configuration
- Driven side guide,separating discs,connecting shingle belt
- Process Type
- Belt converging from multiple lanes to one lane
- Working Mechanism
- Belt converging from multi-lane to single-lane
- Automation Level
- Automatic adjustment to thermoformer speed
- Changeover Time
- Few steps,quick format change
- Product Discharge
- Continuous product discharge
- Product Takeover
- Process-safe product takeover
- Pack Formation Management
- Automatically separates pack formation at longitudinal cut
- Frictionless Production Process
- Ensures with intelligent arrangement
- Independent Connection
- Compatible with existing equipment
- Corrosive resistance (e.g. acids)
- Compatible
- Cleanability
- Easy to clean
- Abrasion resistance
- High
- Density/particle size
- Varies
- Packs compatible
- Pack format
- Deep-drawing packs
- Belt converging from multiple lanes to one lane
- Yes
- Independent connection to upstream machines
- Yes
- Height-adjustable infeed belt
- Yes
- Driven side guide
- Optional
- Turning unit for transverse pack formats
- Optional
- Connecting shingle belt
- Optional
- Split belts for optimal pack takeover
- Yes
- Belt system for downstream line components
- Yes
- Belt speed adjustment
- Automatic
- Height-adjustable infeed belt
- Yes
- Driven side guide
- Optional
- Separating discs
- Optional
- Turning unit for transverse pack formats
- Optional
- Connecting shingle belt
- Optional