Line converger for thermoforming packaging lines

Efficiently manage the transition from multi-lane to single-lane packaging for thermoformed products, ensuring seamless alignment and product integrity for high-speed operations.

Converges and Aligns Thermoformed Pack Lines

The SERVOFEED PF600 from Buhmann Pac Solutions is a precise line converger for high-speed thermoforming applications. This equipment seamlessly unifies products from multiple lanes into a single path, enhancing efficiency in downstream production. Equipped with a height-adjustable infeed belt, it ensures optimal pack takeover from upstream thermoformers. Automatic belt speed synchronization with the thermoformer supports continuous operation and steady throughput, essential for processes involving plastic food trays, yogurt cups, and pharmaceutical blister packs. Designed with versatility in mind, the PF600 features options such as driven side guides and separating discs to handle soft film packs and various package formats securely. Its PLC-controlled interface facilitates easy integration into existing systems, while the robust design offers long-term operational reliability. Ideal for both food producers and packaging companies, this equipment supports energy efficiency with reduced operational costs and features a simple cleaning protocol for minimal downtime. Adjustable components allow for rapid format changes, offering flexibility in product handling and line customization.

Benefits

  • Increases operational efficiency by unifying multi-lane outputs into a single streamlined flow.
  • Enhances production flexibility with rapid format change capabilities.
  • Minimizes energy costs through belt speed synchronization with upstream thermoformers.
  • Supports reliable handling of diverse pack types, reducing product waste and damage.
  • Facilitates easy integration into existing lines, cutting installation and setup time.

General


Applications
Soft film packs,Cartons,Trays,Wraparound packages,Thermoformed packs,Deep-drawing packs
End products
Ready-meal wraparound sleeves,Cosmetic blister packs,Snack cartons,Frozen meal trays,Plastic food trays,Beverage trays,Pharmaceutical blister packs,Yogurt cups,Vacuum-sealed meat packs,Clamshell packaging,Salad containers
Steps before
Thermoforming,Heat Sealing,Deep-Drawing
Steps after
Product Detection (metal detectors),Labeling,Packing (Case Packing),Weighing (Scales)
Input ingredients
multi-lane products,deep-drawing packs,thermoformed packs,multi-track upstream products
Output ingredients
single-lane products,sorted packs,pack formation for downstream components,aligned packs
Market info
Buhmann Systeme is known for designing and manufacturing engineered-to-order packaging machines and systems, excelling in automation and high-tech solutions for various industries, enhancing efficiency and reliability in production lines.

Technical Specifications


Speed
Automatic adjustment to thermoformer feed speed
Capacity
Line converger for multi-lane to single-lane transition
Automation
Automatic belt speed adjustment
Compatibility
New and existing thermoforming machines
Height Adjustment
Height-adjustable infeed belt
Belt System
Split belts for optimal pack takeover
Handling Capacity
Independent connection to multi-track upstream machines
Turn Unit
Turning unit for transverse pack formats
Configuration
Driven side guide,separating discs,connecting shingle belt
Process Type
Belt converging from multiple lanes to one lane

Operating Characteristics


Working Mechanism
Belt converging from multi-lane to single-lane
Automation Level
Automatic adjustment to thermoformer speed
Changeover Time
Few steps,quick format change
Product Discharge
Continuous product discharge
Product Takeover
Process-safe product takeover
Pack Formation Management
Automatically separates pack formation at longitudinal cut
Frictionless Production Process
Ensures with intelligent arrangement
Independent Connection
Compatible with existing equipment

Material Compatibility


Corrosive resistance (e.g. acids)
Compatible
Cleanability
Easy to clean
Abrasion resistance
High
Density/particle size
Varies
Packs compatible

Product type Characteristics


Pack format
Deep-drawing packs

Physical Characteristics


Belt converging from multiple lanes to one lane
Yes
Independent connection to upstream machines
Yes
Height-adjustable infeed belt
Yes
Driven side guide
Optional
Turning unit for transverse pack formats
Optional
Connecting shingle belt
Optional
Split belts for optimal pack takeover
Yes
Belt system for downstream line components
Yes

Custom Options


Belt speed adjustment
Automatic
Height-adjustable infeed belt
Yes
Driven side guide
Optional
Separating discs
Optional
Turning unit for transverse pack formats
Optional
Connecting shingle belt
Optional