Laboratory cutting device for extrudates

For precise shaping of snack or feed extrudates, this compact cutting solution ensures optimal control and flexibility in laboratory settings, catering to diverse material trimming needs with exceptional hygiene and ease of use.

Trims and Cuts Extrudates Precisely

The Brabender Cutting Device is specifically designed for precise trimming of extrudates in laboratory and industrial settings. This device caters to snack, feed, and chemical production, including polymers and cosmetics, where exact lengths are crucial. Equipped with an adjustable blade holder, the device accommodates four or eight blades, achieving cutting frequencies of up to 9,000 cuts per minute. Its flexible design enables easy integration with Brabender single- and twin-screw extruders, supporting both manual and continuous operations. The cutting process is continuously observable through a Plexiglas pane, ensuring safe and efficient operation. The device also prioritizes hygiene and maintenance with straightforward access for cleaning, while its durable blades are easily replaceable, enhancing longevity and efficiency in high-speed production environments.

Benefits

  • Enhances production efficiency with up to 9,000 cuts per minute.
  • Facilitates adaptability with configurable blade setups for diverse applications.
  • Simplifies maintenance with easy access for cleaning and quick blade replacement.
  • Increases safety with blade positioning that avoids direct die contact.
  • Optimizes workflow by integrating seamlessly with existing extruder systems.

General


Applications
Academic research,Polymers,Antifreezing agents,Cosmetics and body care products,Feed extrudates,Organic chemicals,Snack extrudates,Elastomers,Additives,Paints
End products
Engine coolant tablets,Hydraulic fluid additives,Potato chips,Biodegradable packing peanuts,Pet food kibble,Acrylic paints,Lip balm,Silicone rubber seals
Steps before
Extrusion,Preheating
Steps after
Cooling,Packaging
Input ingredients
snack extrudates,feed extrudates
Output ingredients
trimmed snack extrudates,trimmed feed extrudates
Market info
Brabender is renowned for producing high-quality, engineered-to-order lab equipment for material testing, particularly in food and plastics industries, specializing in precision instruments for measuring, preparation, and processing.

Technical Specifications


Knife speed
4,500 cuts/min (4 knives),9,000 cuts/min (8 knives)
Knife holder capacity
4 to 8 knives
Blade width
19 mm
Adjustment mechanism
Manual handle for blade-die gap
Viewability
Plexiglas pane observation
Safety feature
Zero position away from die

Operating Characteristics


Knife speed control
Software-controlled
Knife holder extension
4 to 8 knives
Cutting frequency
4500 to 9000 cuts/min
Blade observation
Plexiglas pane view
Ease of cleaning
Easy access to parts
Safety stop position
Zero position away from die

Physical Characteristics


Compact footprint
Optimal dimensions for laboratory operation
Discharge method
Container provided for extrudates
Control panel type
Software-controlled knife speed
Knife holder extendability
Extendable from 4 to 8 knives
Blade width
19 mm

Custom Options


Control panel type
Software-controlled
Integration possibilities
Compatible with Brabender single- and twin-screw extruders
Knife holder extension
4 to 8 blades
Blade replacement
Easy replacement of wider cutting blades (19 mm)