Labeling and assembly for disposable syringes
Ensure precise labeling and assembly of disposable syringes with a compact, continuous-motion system that integrates seamlessly into high-speed pharmaceutical production lines.
Labels and Assembles Disposable Syringes
The ESS 1001 from Bausch+Ströbel is an engineered-to-order machine designed for the precise labeling and assembly of disposable syringes within pharmaceutical and medical device production lines. Specializing in continuous-motion operations, the ESS 1001 efficiently applies self-adhesive labels and inserts plunger rods into syringes, achieving outputs of up to 4,000 items per hour. This compact machine integrates all electrical, electronic, and PLC components to save space on the production floor. Its modular label dispenser accommodates both intermittent and continuous-motion printing systems, enhancing flexibility and reliability. Primarily used for pre-filled insulin syringes, vaccines, and emergency medication kits, the ESS 1001 ensures consistent labeling accuracy and gentle container handling, aided by a series of optional inspection and print-check systems. Designed to integrate seamlessly with upstream or downstream processes, its customizable features include various printer types, label verification systems, and automated rejection of misapplications, supporting compliance with GMP and FDA standards.
Benefits
- Ensures high accuracy in labeling and assembly, reducing error rates and rework.
- Enhances production efficiency with a throughput of up to 4,000 syringes per hour.
- Minimizes floor space usage due to its compact, integrated design.
- Provides operational flexibility with modular configurations and optional inspection systems.
- Supports compliance with industry standards, ensuring product safety and regulatory adherence.
- Applications
- Disposable syringes,Medical devices,Syringes,Labeling,Pharmaceuticals
- End products
- Allergy medication syringes,Heparin syringes,Vaccines in disposable syringes,Pre-filled insulin syringes,Antibiotic syringes,Disposable syringe kits with safety features,Injectable pain management syringes,Emergency adrenaline syringes
- Steps before
- Syringe nest unpacking,Tray unpacking
- Steps after
- Packing,Inspection,Sterilization
- Input ingredients
- disposable syringes,self-adhesive labels,plunger rods
- Output ingredients
- labeled syringes,syringes with inserted plunger rods
- Market info
- Bausch Stroebel specializes in manufacturing high-quality pharmaceutical packaging and processing machinery, renowned for their precision, reliability, and innovation in filling and packaging lines for the pharmaceutical industry. They are respected for tailored solutions and advanced engineering.
- Output
- up to 4,000 items/h
- Container diameter
- 6 - 20 mm
- Syringes
- 0.5 - 10 ml
- Automation
- Continuous-motion
- Design
- Highly compact
- Label dispenser design
- Modular
- Set-up time
- Short
- Operation
- Easy and centralized
- Container transport
- Gentle
- Working mechanism
- Continuous motion
- Automation level
- PLC-controlled
- Integrated steps
- Labeling and plunger rod insertion
- Changeover time
- Short
- Batch vs. continuous operation
- Continuous
- Cleaning method
- Manual/CIP-compatible
- Compact design
- Yes
- Space-saving integration
- All components integrated
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container diameter
- 6 - 20 mm
- Syringe volume
- 0.5 - 10 ml
- Control panel type
- Easy and centralized operation
- Integration
- All electrical,electronic,and PLC components integrated
- Integration possibilities
- Options for interlinking with machines upstream or downstream
- Control panel type
- Easy and centralized operation
- Additional checking devices
- Optional extras like label code scanner,printers,print check system
- Service portal vision system
- Cleanroom compatible
- Label dispenser enhancement
- Pressure relief station,reject discharge for faulty containers
- Labeling variations
- Label-on-container checks for luminescent or non-luminescent labels