Industrial pellet fryer for high quality snack production
Optimize your snack production line with precise control over frying temperatures and oil circulation, ensuring consistently high-quality outputs like rice crisps and corn puffs.
Frys and De-oils Pellet Snacks Continuously
The Pellet Popper Fryer System from Heat and Control is engineered to meet the demands of snack food manufacturers seeking precision in frying and de-oiling processes. This continuous system incorporates a unique combination of submerger conveyors and pellet spreaders to maintain consistent product quality by controlling oil circulation and ensuring uniform frying. Ideal for producing rice crisps, corn puffs, and pork cracklings, it integrates seamlessly into your production line, with throughput capabilities that match large-scale operations. Featuring advanced energy efficiency through optimized heat exchangers, the system reduces operational costs. Available in corrosion-resistant materials, the equipment aligns with food industry standards. With options for customization, it includes engineering support to fit specific production requirements, and features an easy-to-clean design to minimize downtime and enhance productivity.
Benefits
- Enhances product consistency and quality with precise frying and de-oiling control.
- Increases production efficiency by integrating seamlessly into continuous operations.
- Reduces operational costs with energy-efficient heat exchangers.
- Minimizes downtime with easy-to-clean, low-maintenance design.
- Supports diverse product ranges, including grain-based and pork skin snacks, for versatile manufacturing.
- Applications
- Extruded collets,Snacks,Pellet snacks,Grain-based pellets,Pork skins
- End products
- Potato pellets snacks,Rice crisps,Corn puffs,Lentil chips,Pork cracklings
- Steps before
- Blending,Conveying,Cutting,Extruding
- Steps after
- De-oiling,Cooling,Seasoning,Packaging
- Input ingredients
- pellet snacks,grain-based pellets,collet snacks,pork skins,extruded collets,sea and rice pellets
- Output ingredients
- high quality fresh product,fried pellet snacks,popped pellets,snacks with long shelf life
- Market info
- Heat and Control is known for its expertise in manufacturing food processing and packaging equipment, providing innovative solutions and high-quality systems for industries like snacks, prepared foods, and pharmaceuticals, with a strong reputation for reliability and technical support.
- Frying temperature control
- Precise and consistent
- Frying time control
- Sustained and consistent
- Oil circulation
- Continuous
- Infeed locations
- Multiple,to suit pellet type
- Oil management system
- Full-length submerger conveyor or a combination of metering paddles and submerger conveyor
- De-oiling conveyors
- Multi-flip
- Capacity (Application)
- Pallet snacks,Grain-based pellets,Collet snacks,Pork skins
- Flow control
- Precise/Continuous
- Automation level
- PLC/SCADA
- Batch vs. continuous operation
- Continuous
- Temperature control
- Consistent
- Frying time consistency
- Sustained
- Cleaning method
- CIP
- Integrated steps
- Oil circulation,de-oiling conveyors
- Infeed options
- Multiple
- Heat resistance
- Up to 300°C
- Abrasion resistance
- High/Medium/Low
- Heat sensitivity
- Sensitive/Not sensitive
- Foaming potential
- High/Medium/Low
- Viscosity
- Low/Medium/High
- Pellet type
- Grain-based/Collet/Pork skin
- Product consistency
- Crispy/Soft
- Color uniformity
- Uniform/Non-uniform
- Oiling requirement
- Yes/No
- Oil absorption
- Low/High
- Footprint
- Compact / Customizable
- Conveyor Type
- Submerger / Metering paddles
- Infeed Locations
- Multiple
- Discharge Method
- De-oiling conveyor
- Design Type
- Continuous fryer
- Oil Circulation
- Continuous
- Spreader Type
- Pellet spreaders
- Control panel type
- HMI/PLC