Industrial breading applicator for uneven surface products
Achieve a consistent, home-style breaded finish on complex surfaces with a conveyorized system that integrates seamlessly into high-speed production lines, ensuring uniform coating and texture every time.
Applies Consistent Breading to Diverse Food Products
The Stein 5-Star Home Style Breading Applicator from JBT is engineered to deliver consistent and high-quality breading for food processors specializing in poultry, meat, seafood, and ready meals. Utilizing a unique combination of Flat-Bed™ and tumble flip style coating methods along with Level Glide™ product discharge, this applicator ensures an even coating on products with irregular surfaces, such as chicken nuggets and breaded mushrooms. Operating with five vertically stacked stainless steel star rollers, it provides effective tumbling action for a rough home-style texture. Offering belt widths from 600 mm to 1000 mm and speeds ranging from 0 to 60 FPM, it’s available in both electric and hydraulic drives. Designed for easy operation and minimal maintenance, this system integrates seamlessly into existing production lines, supporting continuous and high-speed operations. The applicator’s robust construction in stainless steel ensures durability and hygiene, meeting the rigorous demands of modern food processing environments. Optional configurations and engineering support allow for customization tailored to specific production needs.
Benefits
- Enhances product quality by ensuring a uniform home-style coating, improving sensory appeal.
- Increases operational efficiency with continuous, high-speed processing capabilities.
- Reduces energy consumption with flexible drive options tailored to production needs.
- Simplifies cleaning and maintenance, minimizing downtime and maintaining hygiene standards.
- Adapts to a wide range of products, offering versatility across diverse food processing lines.
- Applications
- Seafood,Ready meals,Meat,Alternative meat,Coating materials,Poultry
- End products
- Chicken nuggets,Alternative chicken burgers,Coated tofu,Frozen dinner entrées,Vegetable tempura,Breaded mushrooms,Schnitzel,Breaded shrimp,Fish fillets,Breaded beef patties
- Steps before
- Preparation,Injection,Mixing,Grinding,Chopping
- Steps after
- Frying,Cooking,Freezing,Packing
- Input ingredients
- flour,granular free flowing coating materials,products with uneven surface geometry
- Output ingredients
- home style surface coating,rough home style surface texture,consistent coated products
- Market info
- JBT is known for manufacturing industrial ETO equipment, specializing in food processing and airport ground support systems. They are reputed for innovative solutions and reliable service in industries requiring sophisticated automated systems and machinery.
- Tumbling action
- 5 vertically stacked stainless steel star rollers
- Speed
- 0-60 FPM
- Drive options
- Electric or hydraulic
- Belt width
- 600 mm to 1000 mm
- Coating method
- Flat-Bed™ and tumble flip style
- Discharge system
- Level Glide™ product discharge
- Working Mechanism
- Flat-Bed™ and tumble flip style
- Product Discharge
- Level Glide™
- Breading Application
- Predust or final breading
- Automation Level
- Variable speed drive
- Speed Control
- 0-60 FPM
- Belt Width Options
- 600 mm to 1000 mm
- Tumbling Action
- Five vertically stacked stainless steel star rollers
- Cleaning Method
- Easy to clean
- Drive Type
- Electric or hydraulic
- Abrasion resistance
- Yes
- Biological compatibility
- Applicable for poultry and meat products
- Cleanability
- Easy to clean
- Corrosive resistance
- Stainless steel construction
- Density/particle size
- Suitable for flour and granular coatings
- Belt width
- 600 mm / 850 mm / 1000 mm
- Discharge method
- Level Glide™ product discharge
- Coating methods
- Flat-Bed™ and tumble flip style
- Rollers
- Five vertically stacked stainless steel star (4 blade) rollers
- Main product belt variable speed drive
- 0-60 FPM
- Drive options
- Electric / Hydraulic