In-line turkey breast deboner
Minimize labor costs and enhance precision in turkey breast processing with this efficient deboning solution designed for consistent, high-yield output.
Automates Turkey Breast Deboning and Portioning
The ILBD-2T In-Line Breast Deboner from Prime Equipment Group offers a revolutionary solution for automating turkey breast deboning. This machine stands out for its ability to consistently meet or exceed traditional cone line whole-muscle yields while dramatically reducing staffing needs by automating the deboning process. Designed specifically for the poultry, meat, and seafood industries, the ILBD-2T is capable of processing turkey breast fillets, deboned chicken breasts, and boneless fillets with precision.
This fully automated machine operates continuously, ensuring seamless integration into your existing production lines. With no requirements for incoming product temperature, it simplifies operation and reduces energy consumption. It handles water requirements of 1-3 gpm at room temperature and utilizes standard electrical connections of 480 VAC, 3 phase, and 60 Hz.
The compact design demands a lower capital investment and offers an impressive return on investment through substantial long-term savings in labor and training costs. Available with various material options to suit different processing environments, it also supports easy cleaning and maintenance setups to ensure hygienic and efficient operations.
Benefits
- Drastically lowers labor costs by automating the deboning process.
- Provides consistent, high-quality yields, exceeding traditional methods.
- Reduces training requirements with low-skill operation roles.
- Integrates seamlessly into existing lines with compact design and standard utility connections.
- Offers significant long-term savings through reduced capital investment and enhanced efficiency.
- Applications
- Seafood,Meat,Poultry
- End products
- Turkey breast fillets,Deboned chicken breasts,Turkey tenderloin,Turkey medallions,Boneless chicken fillets,Deboned turkey breasts,Boneless turkey meat
- Steps before
- Chilling,Fresh Cut Processing,Sorting,Loading
- Steps after
- Slicing,Portioning,Packaging,Freezing
- Input ingredients
- raw turkey breasts,whole muscle turkey,uncooked turkey parts
- Output ingredients
- deboned turkey breasts,processed turkey meat,high-yield deboned turkey
- Market info
- JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.
- Water Requirements
- 1-3 gpm,room temperature,40-100 psi
- Air Requirements
- 80 psi
- Electrical Requirements
- 480 VAC,3 phase,60 Hz,40 amps
- Automation Level
- Automated
- Footprint
- Small compared to cone line
- Yield Design
- Meets or exceeds cone line whole muscle yield
- Staffing Requirement
- Low-skill positions
- Automation level
- High (PLC-controlled)
- Batch vs. continuous operation
- Inline Continuous
- Changeover time
- Minimal
- Energy efficiency
- High
- Cleaning method
- Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Small,efficient design
- Discharge method
- Automated in-line process
- Control panel type
- Integrated control system
- Compact footprint
- Small compared to cone line
- Control panel type
- Custom options