High-speed syringe plunger rod assembly
Achieve seamless syringe preparation with high-speed plunger rod assembly, ensuring precise component insertion and consistent labeling, all while maintaining stringent aseptic conditions in your production line.
Inserts and Inspects Syringe Plunger Rods
The Type 515 Plunger Rod Assembly from BAUSCH Advanced Technology Group is designed for high-precision, high-speed automated assembly in the pharmaceutical and biotech sectors. This compact unit efficiently integrates into aseptic fill-finish lines with capabilities for inserting and inspecting plunger rods on up to 2,400 syringes per hour. Utilizing a pneumatically actuated gripper and a 2-axis robotic arm, it ensures precise threading of plunger rods, while a camera inspection system verifies correct assembly, optimizing production accuracy and reducing errors. Primarily for use in processing pre-filled and specialty medication syringes, it supports seamless integration with existing machinery thanks to its modular design and optional labeling station. Fabricated with focus on compliance, the equipment supports GMP standards, making it a reliable choice for pharmaceutical manufacturers seeking efficient assembly solutions.
Benefits
- Enhances production efficiency by assembling up to 2,400 syringes per hour.
- Minimizes manual errors with precise robotic plunger rod insertion and inspection.
- Optimizes space in facility with its compact design and integrated control cabinet.
- Provides flexibility in operations with optional labeling station for customized finishes.
- Ensures compliance with pharmaceutical industry standards, maintaining product safety and integrity.
- Applications
- Aseptic fill-finish products,Medical devices,Syringes,Pharmaceuticals
- End products
- Clinical trial dosage syringes,Insulin syringes,Biologic syringes,Aseptic vaccine syringes,Injectable drug syringes,Pre-filled syringes,Specialty medication syringes
- Steps before
- Syringe Manufacturing,Syringe Loading
- Steps after
- Labeling,Inspection,Packaging
- Input ingredients
- plunger rods,syringes
- Output ingredients
- assembled syringes,labeled syringes,syringes with plunger rods,syringes with backstops
- Market info
- Bausch Group is known for its precision engineering and manufacturing of custom industrial equipment, specializing in engineered-to-order solutions for various industries, prioritizing quality, innovation, and client-specific needs.
- Maximum output
- 2,400 syringes/hr
- Compact machine design
- Integrated control cabinet
- Precision
- High precision plunger rod insertion
- Torque monitoring
- Monitored for ideal closing results
- Inspection system
- Camera inspection for proper plunger rod and backstop placement
- Automation
- Automated transport star wheel
- Robotic arm
- 2-axis robotic arm for plunger rod threading
- Speed
- Assemble up to 40 syringes per minute
- Labeling station
- Optional
- Working mechanism
- Automated transport star wheel
- Integrated steps
- Plunger rod insertion and labeling
- Automation level
- High-speed,automated
- Output capacity
- 2,400 syringes/hr
- Labeling capability
- Optional station available
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product type
- Syringes
- Machine footprint
- Compact design
- Integrated control cabinet
- Yes
- Transport method
- Automated transport star wheel
- Compact footprint
- Yes
- Control panel type
- Integrated control cabinet
- Labeling station
- Optional
- Machine design
- Compact