High-speed syringe assembler and labeller

Streamline your syringe production with a high-speed solution that assembles and labels up to 400 syringes per minute, ensuring precision and efficiency in plunger, safety, and backstop assembly operations.

Assembles and Labels Syringes Efficiently

The S105/S205 from CAM is a robust solution for high-speed syringe assembly and labeling, designed to meet the stringent demands of the pharmaceutical industry. This monobloc machine excels with its ability to integrate all syringe assembly operations in one seamless process, including plunger and backstop assembly, as well as applying labels accurately on a variety of syringe types. It operates at a remarkable 400 syringes per minute, optimizing throughput while minimizing downtime, thanks to its dynamic buffer that prevents production interruptions linked to downstream stoppages.

Ideal for producing insulin, vaccine, prefilled, safety, hypodermic, and disposable syringes, the S105/S205 is a continuous operation system that ensures consistent and precise assembly. Its heavy-duty construction supports rigorous use, while ease of use and quick format changeover make it highly adaptable to varying production needs. The system can be further enhanced with a syringe deviator for flexible output channeling, empowering manufacturers to scale efficiently.

Constructed to support automation, the machine fits effortlessly into existing production lines and connects seamlessly with upstream and downstream equipment through its PLC-controlled integration. The S105/S205 is engineered for reliability and efficiency, making it an essential fit for any high-volume syringe production environment looking to maintain compliance with GMP and FDA standards.

Benefits

  • Maximizes production efficiency with a speed of 400 syringes per minute.
  • Reduces operational downtime through continuous, uninterrupted operation.
  • Ensures precision and consistency in syringe assembly and labeling.
  • Adapts swiftly to production changes with quick format changeover.
  • Meets GMP and FDA standards for rigorous pharmaceutical compliance.

General


Applications
Syringes,Pharmaceutical devices
End products
Insulin syringes,Disposable syringes,Vaccine syringes,Hypodermic syringes,Prefilled syringes,Safety syringes
Steps before
Plunger Supply,Syringe Feeding
Steps after
Sterilization,Packing,Quality Control
Input ingredients
syringes,plungers,labels,safety components,backstops
Output ingredients
assembled syringes,labeled syringes
Market info
CAM Packaging is known for its expertise in designing and manufacturing advanced packaging machinery tailored to client specifications, with a strong reputation for reliability and innovation in the engineered-to-order equipment market.

Technical Specifications


Production Speed
up to 400 syringes/min
Format Change-over
Quick
Construction
Heavy duty
Automation
Monobloc

Operating Characteristics


Production speed
Up to 400 syringes/min
Format change-over
Quick
Automation level
Monobloc Assembly
Integrated steps
Plunger assembly,label application,safety/backstop assembly
Downstream integration
Dynamic buffer for optimal line functioning
Channel configuration
Single to double channel with syringe deviator

Material Compatibility


Biological compatibility
Yes
Cleanability
Easy to clean
Corrosive resistance (e.g. acids)
High
Abrasion resistance
High

Physical Characteristics


Construction
Heavy duty
Format change-over
Quick
Deviator
Single to double channel
Control panel type
Monobloc

Custom Options


Changeover time
Quick format change-over
Machine configuration
Monobloc design
Production speed
Up to 400 syringes/min
Channel configuration
Single to double channel distribution
Heavy duty construction
Yes