High-pressure processor for seafood processing

Transform shellfish processing with advanced high-pressure technology that maximizes meat yield and enhances quality. Perfect for efficient separation and extraction, this solution dramatically boosts productivity, offering seafood processors a unique blend of efficiency and flavor optimization.

Efficiently Extracts and Processes Seafood Meat

The Avure AV-S from JBT FoodTech is designed specifically for the seafood industry, revolutionizing how you process lobsters, crabs, and clams. This high-pressure processor integrates seamlessly into your production line to enhance yield up to 80%, facilitating the efficient separation of meat from shellfish. Operating continuously at high speed, it suits both solid and liquid product types, making it versatile for producing seafood meat extracts and ready-to-eat packs. With an annual capacity of up to 32.9 million pounds, it drastically increases productivity and optimizes labor use. The machine’s vertical design minimizes mechanical wear, while built-in safety features and a CIP system ensure easy maintenance and long-term reliability. Made from durable materials to withstand rigorous processing conditions, the AV-S is a crucial investment for seafood processors aiming for efficiency and superior product quality.

Benefits

  • Significantly increases meat yield by up to 80%, boosting your product output.
  • Enhances nutritional quality and flavor to meet high consumer standards.
  • Operates continuously at high speed, maximizing overall production efficiency.
  • Integrated CIP system minimizes maintenance time, ensuring minimal operational downtime.
  • Robust safety features protect your operation and ensure long-lasting equipment performance.

General


Applications
Seafood,Lobsters,Clams,Crabs
End products
Shellfish meat portions,Clam meat,Seafood meat extracts,Ready-to-eat seafood packs,Lobster meat,Crab meat
Steps before
Cleaning,Sorting,Marination
Steps after
Meat Extraction,Portioning,Packaging
Input ingredients
lobsters,crabs,clams,seafood,shellfish,crustaceans
Output ingredients
meat separated from shell,shellfish meat,crustacean meat
Market info
JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.

Technical Specifications


Hold Time
1–3 minutes
Annual Capacity
23.8–32.9 Million Pounds
Meat Yield Increase
Up to 80%
Operation Type
HPP (High Pressure Processing)
Machine Design
Vertical

Operating Characteristics


Automation level
PLC / SCADA
Batch vs. continuous operation
Batch
Energy efficiency
High
Cleaning method
CIP
Cycle time
1–3 minutes
Capacity
Up to 32.9 million pounds per year
Meat yield increase
Up to 80%
Safety features
Built-in
Food enhancement
Nutrition and flavor

Material Compatibility


Biological compatibility
Suited for seafood applications
Cleanability
High,suitable for food processing
Corrosive resistance (e.g. acids)
Stainless steel components
Abrasion resistance
Durable under high pressure

Product type Characteristics


Seafood processing
Lobsters,Crabs,Clams

Physical Characteristics


Vertical design
Yes
Built-in safety features
Yes
Discharge method
Automatic meat separation

Custom Options


Control panel type
PLC/Touchscreen
Integration possibilities
Compatible with various HMI systems
Safety features
Built-in safety features
Capacity options
Multiple models available (AV-40X,AV-50X,etc.)