Heuft container rejector for beverage and food industries
Ensure flawless product flow by efficiently removing faulty or non-brand containers before they reach subsequent production stages, optimizing quality control in high-speed beverage, food, and pharmaceutical lines.
Rejects and Sorts Containers with Precision
HEUFT SYSTEMTECHNIK’s range of container rejectors, including the HEUFT pusher, mono, e-mono, flip, DELTA-FW, DELTA-K, and XY models, are designed to ensure precision in rejecting and sorting processes for high-speed production lines. These rejectors effectively remove faulty containers, ensuring only quality products proceed, crucial for maintaining standards in beverage, food, and pharmaceutical manufacturing.
HEUFT rejectors use segments that adapt swiftly to different container types and weights, ensuring accurate sorting without disrupting the flow. Their single-segment rejectors, like the HEUFT pusher, handle up to 130,000 containers per hour, ideal for high-speed canning lines. The e-mono offers an energy-efficient alternative, operating pneumatically-free with adaptive force controls, reaching throughput of up to 180,000 containers per hour.
For larger tasks, the multi-segment models such as the DELTA-FW and DELTA-K allow precise rejection and distribution. The DELTA-FW’s intelligent segment control ensures no disruption to subsequent good containers, functioning optimally at outputs reaching 150,000 containers per hour. The XY model specializes in distributing and sorting PET and glass containers without altering alignment, suitable for PET lines up to 36,000 and glass lines up to 60,000 containers per hour.
These systems support seamless integration into existing production lines, facilitated by automated control systems, minimizing downtime for maintenance with their efficient design. HEUFT’s robust construction options cater to various operational environments, contributing to comprehensive production line efficiency.
Benefits
- Enhances production efficiency by rejecting faulty containers swiftly, ensuring consistent quality.
- Allows high-speed operations up to 180,000 containers per hour, maximizing throughput.
- Adaptive control systems minimize energy usage, contributing to cost savings.
- Seamlessly integrates into existing production lines, reducing transition time and disruption.
- Customizable to handle various container types and weights, offering flexibility across applications.
- Applications
- Food,Beverages,Full containers,Empty containers,Pharmaceuticals
- End products
- Beer bottles,Nutraceutical containers,Medicine bottles,Sauce jars,Juice cartons,Soda cans,Empty pet water bottles,Full mineral water bottles,Pharmaceutical vials,Milk bottles
- Steps before
- Filling,Labelling,Container transport
- Steps after
- Packing,Sorting,Distribution
- Input ingredients
- full containers,empty containers,non-brand containers,faulty containers,round bottles,cans,PET containers,glass containers
- Output ingredients
- faulty product rejection,sorted full containers,sorted empty containers,rejected non-brand containers,distributed products,rejected products,upright rejected products
- Market info
- HEUFT is known for its expertise in inline quality inspection systems and automation solutions for the food, beverage, and pharmaceutical industries, with a reputation for innovation and reliability in ensuring product safety and integrity.
- Speed (Single-segment)
- Up to 180,000 containers per hour
- Speed (Multi-segment)
- Up to 150,000 containers per hour
- Speed (HEUFTpusher)
- Up to 130,000 containers per hour
- Capacity (HEUFTpusher)
- High-speed lines
- Capacity (HEUFTmono)
- Up to 72,000 containers per hour
- Capacity (HEUFTe-mono)
- Up to 180,000 containers per hour
- Capacity (HEUFTflip)
- Up to 60,000 containers per hour
- Capacity (HEUFTDELTA-K)
- Up to 72,000 containers per hour
- Capacity (HEUFTXY)
- Up to 60,000 containers per hour for glass lines
- Container Type
- Full and empty containers,PET and glass
- Automation
- Servo-controlled rejection segments
- Compressed Air Requirement
- Not required for HEUFTe-mono
- Flexibility
- Adapts advance force to weight of container
- Mechanical Load
- Reduced by half for HEUFTflip
- Rejection Method
- Single-segment and multi-segment
- Energy Usage
- Electricity only during rejection
- Automation level
- PLC-controlled
- Batch vs. continuous operation
- Continuous
- Rejection method
- Multi-segment / Single-segment
- Output capacity
- Up to 180,000 containers per hour
- Energy efficiency
- Electricity only during rejection
- Changeover time
- Quick segment adjustment
- Flexibility in container handling
- Adjustable segment force
- Abrasion resistance
- Yes
- Biological compatibility
- Food-grade materials
- Cleanability
- CIP-friendly
- Corrosive resistance (e.g. acids)
- High resistance
- Density/particle size
- Various container sizes
- Container size and shape
- Varied sizes/shapes,including cylindrical
- Faulty container handling
- Non-brand / defective containers
- Rejection type
- Single-segment,multi-segment
- Material of containers
- PET,glass
- GMP Compliance
- Yes
- CE marking
- Yes
- FDA Compliance
- Potential
- Footprint
- Compact / Single-Segment / Multi-Segment
- Rejector Type
- Pneumatic / Electric
- Discharge Method
- Bin / Rejection Table / Lanes
- Segment Configuration
- Single / Multi-Segment
- Control System
- Flexible / Servo-Controlled
- Compact footprint
- Single-segment / Multi-segment
- Discharge method
- Push / Flip / Curve
- Control panel type
- Flexible control system
- Integration possibilities
- Into canning / PET / glass lines
- Operation type
- Electric / Pneumatic
- Rejection mechanism
- Upright / Curve / Lifting cylinder