Dust collector for dry-batch concrete plants

Ensure dust-free loading of truck mixers in dry-batch concrete plants with an advanced filtration system, optimizing air quality and reducing maintenance efforts while maintaining a compact design suitable for seamless integration into existing facilities.

Controls Dust Emissions in Concrete Plant Operations

The DRYBATCH R01 from WAMGROUP is a state-of-the-art dust collector specifically designed for dry-batch concrete plants. It effectively manages dust emissions from truck mixer loading operations, thanks to its polygonal stainless steel casing and horizontally inserted pocket-type filter elements. The DRYBATCH R01 uses a compressed air pulse-jet cleaning system, ensuring efficient dust separation and removal. This equipment is ideal for ready-mix concrete producers and is utilized in producing dust-free precast concrete products, infrastructure foundations, and more. With a processing capacity of up to 6,000 m³/h, it features a multi-voltage electronic control panel and a low-noise suction fan for seamless plant integration. The compact design offers a corrosion-resistant casing and easy filter maintenance, ensuring long-lasting performance and reduced operational downtime.

Benefits

  • Ensures cleaner air with under 10 mg/Nm³ dust emissions.
  • Simplifies maintenance with user-friendly access and quick filter changes.
  • Enhances production efficiency by reducing dust-related interruptions.
  • Adapts to various power requirements with multi-voltage capabilities.
  • Minimizes noise pollution with integrated low-noise suction fan.

General


Applications
Building,Ready-mix concrete,Dust filtration,Construction
End products
Infrastructure foundations,Concrete beams,Precast concrete products,Cement dust collection,Road pavement panels,Dust-free truck mixer loading,Architectural concrete,Structural concrete elements
Steps before
Aggregate Reclaiming,Material Loading,Pre-separation
Steps after
Dust Filtration,Dust Collection,Concrete Mixing
Input ingredients
dust,dirty air,airflow,heavier dust particles
Output ingredients
clean air,collected dust
Market info
WAMGROUP is known for its expertise in manufacturing bulk material handling and processing equipment, including screw conveyors, dust collectors, and valve systems, with a strong reputation for innovation, quality, and global market presence.

Technical Specifications


Filter surface
54 m² (580 sq ft)
Air volume
up to 6,000 m³/h (up to 3,530 cfm)
Compressed air pulse-jet cleaning
5 ~ 6 bar (72 ~ 87 PSI)
Dust emission
< 10 mg/Nm3
Casing material
Polygonal stainless-steel
Seal frame coating
RAL 7001 (silver-grey)
Fan power
11.0 kW (15.0 HP)
Suction fan noise level
Low-noise
Control panel
Multi-voltage,multi-functional electronic
Differential pressure meter
MDPE
Installation type
Outdoor
Filter elements orientation
Horizontally mounted
Cleaning system
Integrated into the hinged front access door
Airflow entry options
Top or bottom flange

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
PLC / SCADA
Cleaning method
Pulse jet cleaning
Energy efficiency
Low energy usage due to pulse-jet cleaning
Changeover time
Quick access for filter change
CIP/SIP
Manual CIP due to maintenance-friendly design

Material Compatibility


Abrasion resistance
Yes
Corrosive resistance (e.g. acids)
Stainless steel casing
Density/particle size
Adjustable for concrete components
Cleanability
Designed for easy access and maintenance

Product type Characteristics


Application Type
Suction Application

Physical Characteristics


Compact footprint
Yes
Control panel type
Multi-voltage,multi-functional electronic control panel
Filter surface area
54 m² (580 sq ft)
Casing material
Polygonal 304 stainless-steel
Suction fan
11.0 kW (15.0 HP) low-noise integrated fan
Mounting options
Flanged on structure or stand-alone with hopper

Custom Options


Control panel type
Multi-voltage,multi-functional electronic control panel
Discharge method
Top or side-mounted suction fan