Depalletiser for bulk products

Efficient and precise, this depalletiser streamlines your bulk product handling by seamlessly integrating with high-speed operations, optimizing layer transfers, and ensuring consistent output without manual intervention.

Unwraps, Depalletizes, and Transfers Bulk Products

The Dorado depalletiser from OCME is a versatile machine tailored for high-speed bulk product handling across beverage, food, and personal care industries. It stands out with its dual-mode operation, capable of processing up to 360 layers per hour in high infeed level with a moving pallet configuration, and 150 layers per hour with a low infeed level and steady pallet setup. This flexibility allows for seamless integration into various production lines, maintaining a continuous flow through the precise unwrapping, depalletizing, and extraction of products like HDPE jerry cans, PET bottles, and corrugated boxes.

Dorado operates with an advanced gripping head mechanism featuring self-centering plates or rotating bars, ensuring accurate and safe layer transfer. Its encoder-controlled height detection enhances operational precision, while inverter-controlled pallet conveyors improve energy efficiency. Designed with operator safety in mind, the equipment includes an accessible platform for manual tasks, minimizing downtime and facilitating maintenance.

Equipped with Industry 4.0 capabilities, Dorado offers remote monitoring and control through its user-friendly HMI interface, aligning with modern automation needs. It supports customization to handle non-standard pallets and includes options like strap removal and neck orientation controls, maximizing adaptability within your specific production environment.

Benefits

  • Enhances production efficiency with high-speed processing up to 360 layers per hour.
  • Optimizes safety and precision with encoder-controlled operations and self-centering gripping technology.
  • Lowers energy costs through inverter-controlled pallet conveyors.
  • Adapts to diverse production needs with customizable options for non-standard pallets and products.
  • Facilitates maintenance and reduces downtime with easy access operator platforms.

General


Applications
Food,Personal care,Beverage,Tissue,Lubricants,Paper,Corrugated,Home
End products
Pet water bottles,Aluminum beverage cans,Liquid detergent containers,Paper tissue rolls,Hdpe jerry cans,Shampoo bottles,Corrugated cardboard boxes,Motor oil containers
Steps before
Palletizing,Product wrapping,Pallet loading
Steps after
Packing,Conveying,Sorting
Input ingredients
hdpe containers,jerry cans,cans,bottles,pallets
Output ingredients
single row packs,layers
Market info
OCME, part of Aetna Group Italy, is renowned for manufacturing innovative, high-quality packaging and material handling solutions, including filling, palletizing, and conveying systems, with a strong reputation for reliability and technological advancement in industrial sectors.

Technical Specifications


Infeed Level
Low with steady pallet (LF) / High with moving pallet (HM)
Speed
Up to 360 layers/hour (HM) / Up to 150 layers/hour (LF)
Automation
Industry 4.0 ready / Inverter-controlled pallet conveyors
Operator Platform
For pallet unwrapping operations
Height Control
By encoder
Safety Standards
High level components
Gripping Head
Self-centering plates (LF) / Rotating bars (HM)
Layer Transfer Precision
Maximum precision and safety during layer transfer phase
Flexibility
High flexibility to process various types of packs

Operating Characteristics


Automation level
Manual / PLC / HMI-controlled
Batch vs. continuous operation
Batch / Inline Continuous
Changeover time
Not specified
Cleaning method
Manual
Energy efficiency
High efficiency design

Material Compatibility


Products compatibility
HDPE containers,jerry cans,cans,bottles
Corrosive resistance
Yes
Process flexibility
Various types of packs
Abrasion resistance
High
Cleanability
High

Product type Characteristics


Container type
HDPE containers,jerry cans,cans,bottles

Physical Characteristics


Machine footprint
Compact
Product Infeed Level
Low with Steady Pallet / High with Moving Pallet
Operator Platform
Included for pallet unwrapping operations
Gripping Mechanism
Self-centring plates / Rotating bars
Pallet Conveyor Control
Inverter-controlled
Height Control
Encoder-based
Customization
Available according to customer specifications

Custom Options


Machine version
Standard / Non-standard pallets
Strap removing device
Included
Side conveyor
Gradual product outgoing
Tank neck orientation control
Included
Pallet conveyor control
Inverter-controlled