Corn seed sorting solution

Ensure precision in sorting and grading corn with optical and infrared technologies, enhancing product quality while reducing operational costs and labor in high-speed, continuous operations.

Sorts and Grades Seed and Sweet Corn

The ZEA Optical Sorting Machine by TOMRA Food is engineered for sweet and seed corn producers, offering exceptional sorting and grading capabilities across various agricultural products. This advanced equipment features top-mounted combined color and NIR optical sensors that scan each item ‘in flight’ to ensure precise defect and foreign material removal. It’s ideal for applications including hybrid seed corn, canned sweet corn, and other grains and vegetables.

The ZEA employs intelligent paddle ejectors for gentle product handling while maintaining a high throughput capacity. The system’s streamlined design allows for easy integration into existing processing lines, supporting continuous high-speed operations. Notably, its user-friendly interface is available in multiple languages, enabling swift setup and operation.

With its low maintenance requirements, the ZEA reduces labor costs and boosts productivity. It’s crafted from durable materials, ensuring long-term reliability and minimal downtime. Furthermore, the machine’s energy-efficient design optimizes resource utilization, making it a valuable addition to any agricultural or food processing facility.

Benefits

  • Enhances product quality with precise defect and foreign material removal.
  • Streamlines operations with high-speed sorting and grading for continuous use.
  • Lowers operational costs thanks to minimal maintenance requirements.
  • Increases efficiency with flexible configurations for various product sizes and types.
  • Reduces energy consumption through optimized sorting processes.

General


Applications
Grains,Seed corn,Pulses,Sweet corn,Pet food,Confectionery,Coffee beans,Vegetables,Seeds,Nuts and dried fruit
End products
Barley malt,Canned sweet corn,Pecan halves,Dog kibble,Chickpea flour,Hybrid seed corn,Cornmeal,Roasted coffee beans,Almond flour,Candy-coated nuts,Frozen mixed vegetables
Steps before
Harvesting,Husking,Initial Cleaning
Steps after
Final Packaging,Storage,Distribution
Input ingredients
seed corn,sweet corn
Output ingredients
sorted seed corn,graded seed corn,first grade produce,second grade produce,third grade produce
Market info
TOMRA is known for its expertise in sensor-based solutions for resource productivity, particularly in recycling, food sorting, and mining industries, offering advanced technology to improve resource recovery and efficiency, enhancing sustainability and operational performance.

Technical Specifications


Sorting Capability
Seed corn
Sensor Technology
Color vision + NIR
Optical Sensor Position
Top-mounted
Product Handling
Gentle Handling
Ejector System
Intelligent paddle ejectors
Sort Configurations
Multiple configurations
User Interface
Intuitive,multi-language
Maintenance
Low Maintenance
Automation
Automatic Sorting

Operating Characteristics


Working mechanism
Top-mounted combined color and NIR scanning
Integrated steps
3-way rejector system
Batch vs. inline operation
Inline Continuous
Automation level
Intuitive user interface with adjustable automation
Product handling
Gentle product handling
Defect sorting
Color vision and NIR sensor analysis

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Control panel type
Intuitive user interface
Feed method
Top-mounted scanning
Discharge method
Intelligent paddle ejectors
Product handling
Gentle

Custom Options


Control panel type
Intuitive user interface
Integration possibilities
Connectivity with TOMRA Insight data platform
Language support
Multiple languages
Configuration options
Multiple configurations to fit needs